Abstract
This study investigates the effects of different strategies on poly(3-hydroxybutyrate)-P(3HB) production in a fed-batch bioreactor by Bacillus megaterium using candy industry effluent (CIE), sucrose, and rice parboiled water (RPW) as carbon sources. In biosynthesis, kinetic and stoichiometric parameters of substrate conversion into products and/or cells, productivity, instantaneous, and specific conversion rates were evaluated. The maximum concentration of P(3HB) was 4.00 g.L−1 (77% of the total dry mass) in 42 h of cultivation in minimal medium/RPW added with a carbon source based on CIE, demonstrating that the fed-batch provided an increase of approximately 22% in the polymer concentration and 32% in the overall productivity in relation to medium based on commercial sucrose. Fed-batch cultivation also had the advantage of avoiding the extra time required for inoculum preparation and sterilization of the bioreactor during the batch, which thereby increased the overall industrial importance of the process. Effluents from the candy, confectionery, and/or rice parboiling industries can be used as alternative substrates for P(3HB) production at a low cost.
Similar content being viewed by others
Data availability
The data that support the findings of this study are available from the corresponding author upon reasonable request.
References
Obruca S, Sedlacek P, Slaninova E et al (2020) Novel unexpected functions of PHA granules. Appl Microbiol Biotechnol 104:4795–4810. https://doi.org/10.1007/s00253-020-10568-1
Hassemer G, Colet R, Melo RN et al (2021) Production of Poly(3-hydroxybutyrate) (P(3HB)) from different agroindustry byproducts by Bacillus megaterium. Biointerface Res Appl Chem 11:14278–14289. https://doi.org/10.33263/BRIAC116.1427814289
Yeo JCC, Muiruri JK, Thitsartarn W et al (2018) Recent advances in the development of biodegradable PHB-based toughening materials: approaches, advantages and applications. Mater Sci Eng C 92:1092–1116. https://doi.org/10.1016/j.msec.2017.11.006
Mohapatra S, Maity S, Dash HR et al (2017) Bacillus and biopolymer: prospects and challenges. Biochem Biophys Rep 12:206–213. https://doi.org/10.1016/j.bbrep.2017.10.001
Park SJ, Choi J-I, Lee SP (2005) Short-chain-length polyhydroxyalkanoates: synthesis in metabolically engineered Escherichia coli and medical applications. J Microbiol Biotechnol 15:206–215
Centeno-Leija S, Huerta-Beristain G, Giles-Gómez M et al (2014) Improving poly-3-hydroxybutyrate production in Escherichia coli by combining the increase in the NADPH pool and acetyl-CoA availability. Antonie Van Leeuwenhoek 105:687–696. https://doi.org/10.1007/s10482-014-0124-5
Ghosh S, Coons J, Yeager C et al (2022) Halophyte biorefinery for polyhydroxyalkanoates production from Ulva sp. Hydrolysate with Haloferax mediterranei in pneumatically agitated bioreactors and ultrasound harvesting. Bioresour Technol 344:125964. https://doi.org/10.1016/j.biortech.2021.125964
Haas C, El-Najjar T, Virgolini N et al (2017) High cell-density production of poly(3-hydroxybutyrate) in a membrane bioreactor. N Biotechnol 37:117–122. https://doi.org/10.1016/j.nbt.2016.06.1461
Mukherjee C, Chowdhury R, Sutradhar T et al (2016) Parboiled rice effluent: a wastewater niche for microalgae and cyanobacteria with growth coupled to comprehensive remediation and phosphorus biofertilization. Algal Res 19:225–236. https://doi.org/10.1016/j.algal.2016.09.009
Pavan FA, Junqueira TL, Watanabe MDB et al (2019) Economic analysis of polyhydroxybutyrate production by Cupriavidus necator using different routes for product recovery. Biochem Eng J 146:97–104. https://doi.org/10.1016/j.bej.2019.03.009
Gahlawat G (2018) Enhancing the production of polyhydroxyalkanoate biopolymer by Azohydromonas Australica using a simple empty and fill bioreactor cultivation strategy. Chem Biochem Eng Q 31:479–485. https://doi.org/10.15255/CABEQ.2017.1148
Biglari N, Orita I, Fukui T, Sudesh K (2020) A study on the effects of increment and decrement repeated fed-batch feeding of glucose on the production of poly(3-hydroxybutyrate) [P(3HB)] by a newly engineered Cupriavidus necator NSDG-GG mutant in batch fill-and-draw fermentation. J Biotechnol 307:77–86. https://doi.org/10.1016/j.jbiotec.2019.10.013
Faccin DJL, Corrêa MP, Rech R et al (2012) Modeling P(3HB) production by Bacillus megaterium. J Chem Technol Biotechnol 87:325–333. https://doi.org/10.1002/jctb.2713
Colet R, Urnau L, Bampi J et al (2017) Use of low-cost agro products as substrate in semi-continuous process to obtain carotenoids by Sporidiobolus salmonicolor. Biocatal Agric Biotechnol 11:268–274. https://doi.org/10.1016/j.bcab.2017.07.015
Urnau L, Colet R, Gayeski L et al (2020) Fed-batch carotenoid production by Phaffia rhodozyma Y-17268 using agroindustrial substrates. Biointerface Res Appl Chem 10:5348–5354. https://doi.org/10.33263/BRIAC103.348354
Bailey JE, Ollis DF (1986) Biochemical engineering fundamentals. McGraw-Hill
Hassemer G de S (2016) Produção de P(3HB) por Bacillus megaterium utilizando permeado de soro de leite. Universidade Federal do Rio Grande do Sul
Lutz IAL (2008) Métodos Físico-químicos Para Análise de Alimentos, 4a edição. Instituto Adolfo Lutz, São Paulo
Miller GL (1959) Use of dinitrosalicylic acid reagent for determination of reducing sugar. Anal Chem 31:426–428. https://doi.org/10.1021/ac60147a030
Faccin DJL, Rech R, Secchi AR et al (2013) Influence of oxygen transfer rate on the accumulation of poly(3-hydroxybutyrate) by Bacillus megaterium. Process Biochem 48:420–425. https://doi.org/10.1016/j.procbio.2013.02.004
Grumezescu AM, Holban AM (2018) Biopolymers for food design. Elsevier
Tan G-YA, Chen C-L, Li L et al (2014) Start a research on biopolymer polyhydroxyalkanoate (PHA): a review. Polymers (Basel) 6:706–754
Suarez CAG, Montano IDC, Nucci ER et al (2012) Assessment of the metabolism of different strains of Bacillus megaterium. Braz Arch Biol Technol 55:485–490. https://doi.org/10.1590/S1516-89132012000400001
Thomas S, Balakrishnan P, Sreekala MS (2018) Fundamental biomaterials: polymers. Elsevier
Saratale GD, Saratale RG, Varjani S et al (2020) Development of ultrasound aided chemical pretreatment methods to enrich saccharification of wheat waste biomass for polyhydroxybutyrate production and its characterization. Ind Crops Prod 150:112425. https://doi.org/10.1016/j.indcrop.2020.112425
Tanadchangsaeng N, Yu J (2012) Microbial synthesis of polyhydroxybutyrate from glycerol: gluconeogenesis, molecular weight and material properties of biopolyester. Biotechnol Bioeng 109:2808–2818. https://doi.org/10.1002/bit.24546
Egli T (2015) Microbial growth and physiology: a call for better craftsmanship. Front Microbiol. https://doi.org/10.3389/fmicb.2015.00287
Oliveira-Filho ER, Silva JGP, de Macedo MA et al (2020) Investigating nutrient limitation role on improvement of growth and Poly(3-Hydroxybutyrate) accumulation by Burkholderia sacchari LMG 19450 from xylose as the sole carbon source. Front Bioeng Biotechnol. https://doi.org/10.3389/fbioe.2019.00416
Khanna S, Srivastava AK (2005) Recent advances in microbial polyhydroxyalkanoates. Process Biochem 40:607–619. https://doi.org/10.1016/j.procbio.2004.01.053
Acknowledgements
This study was financed in part by the National Council for Scientific and Technological Development—Brazil (CNPq), Coordination for the Improvement of Higher Education Personnel—Brazil (CAPES)—Finance Code 001 and Research Support Foundation of the State of Rio Grande of Sul—Brazil (FAPERGS).
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
The authors declare that they have no conflict of interest.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
De Melo, R.N., de Souza Hassemer do, G., Nascimento, L.H. et al. Kinetic and stoichiometric parameters in the fed-batch bioreactor production of poly(3-hydroxybutyrate) by Bacillus megaterium using different carbon sources. Bioprocess Biosyst Eng 46, 1791–1799 (2023). https://doi.org/10.1007/s00449-023-02935-9
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00449-023-02935-9