Skip to main content
Log in

Morphology development of a PS/PMMA polymer blend during flow in dies

  • Original Contribution
  • Published:
Rheologica Acta Aims and scope Submit manuscript

Abstract

The morphology development in dilute and semi-concentrated blends (2 and 15 wt% disperse phase) of viscoelastic polymers is studied during flow in dies. In the entrance region the droplets deform into fibrils. In the die itself some of the fibrils can break up depending on their shear history and hence on their radial position. The morphology at the exit of the die is investigated by quenching the extrudate and visualizing the structure via scanning electron microscopy (SEM). For fibrils moving along the die axis, the theory of Tomotika for break-up of a fibril in a quiescent matrix describes the observations satisfactorily. Fibrils flowing off center undergo a shearing flow in the die, which could have an effect on the growth of the Rayleigh disturbances that cause break-up. It is observed that during flow break-up still occurs via Rayleigh instabilities. As a first approximation the theory of Tomotika also predicts the break-up of fibrils flowing off center, if the viscosity at the relevant shear rate is used.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15

Similar content being viewed by others

References

  • Alle N, Lyngaae-Jorgensen J (1980a) Polypropylene and polyethylene blends. 1. Flow behavior in capillaries. Rheol Acta 19:94–103

    Article  Google Scholar 

  • Alle N, Lyngaae-Jorgensen J (1980b) Polypropylene-polyethylene blends. 2. Relationship between rheology and morphology in capillary-flow. Rheol Acta 19:104–110

    Article  Google Scholar 

  • Alle N, Andersen FE, Lyngaae-Jorgensen J (1981) Polypropylene-polyethylene blends. 3. Die swell behavior and morphology after capillary-flow. Rheol Acta 20:222–230

    Article  Google Scholar 

  • de Bruijn R (1989) Deformation and break-up of drops in simple shear flows. Ph.D. thesis, T.U. Eindhoven

  • Elemans PHM, Bos HL, Janssen JMH, Meijer HEH (1993) Transient phenomena in dispersive mixing. Chem Eng Sci 48:267–276

    Article  Google Scholar 

  • Elemans PHM, van Wunnik JM, van Dam RA (1997) Development of morphology in blends of immiscible polymers. AIChE J 43:1649–1651

    Article  Google Scholar 

  • Grace HP (1982) Dispersion phenomena in high-viscosity immiscible fluid systems and application of static mixers as dispersion devices in such systems. Chem Eng Commun 14:225–277

    Article  Google Scholar 

  • Gramespacher H, Meissner J (1992) Interfacial-tension between polymer melts measured by shear oscillations of their blends. J Rheol 36:1127–1141

    Article  Google Scholar 

  • Gramespacher H, Meissner J (1997) Melt elongation and recovery of polymer blends, morphology, and influence of interfacial tension. J Rheol 41:27–44

    Article  Google Scholar 

  • Han JH, Chin CF, Li DJ, Han CD (1995) Effect of flow geometry on the rheology of dispersed 2-phase blends of polystyrene and poly(methyl-methacrylate). Polymer 36:2451–2462

    Article  Google Scholar 

  • Huneault MA, Champagne MF, Luciani A (1996) Polymer blend mixing and dispersion in the kneading section of a twin-screw extruder. Polym Eng Sci 36:1694–1706

    Article  Google Scholar 

  • Incropera F, Dewitt W (1996) Fundamentals of heat and mass transfer, 4th edn. Wiley, New York

    Google Scholar 

  • Janssen JMH, Meijer HEH (1993) Droplet breakup mechanisms—stepwise equilibrium versus transient dispersion. J Rheol 37:597–608

    Article  Google Scholar 

  • Khakhar DV, Ottino JM (1987) Breakup of liquid threads in linear flows. Int J Multiph Flow 13:71–86

    Article  Google Scholar 

  • Knops YMM, Slot JJM, Elemans PHM, Bulters MJH (2001) Simultaneous breakup of multiple viscous threads surrounded by viscous liquid. AIChE J 47:1740–1745

    Article  Google Scholar 

  • Kuhn W (1953) Spontane aufteilung von fluessigkeitszylindern in kleine kugeln. Kolloid Z 132:84–99

    Article  Google Scholar 

  • Lacroix C, Grmela M, Carreau PJ (1999) Morphological evolution of immiscible polymer blends in simple shear and elongational flows. J Non-Newt Fluid Mech 86:37–59

    Article  Google Scholar 

  • Lyngaae-Jorgensen J, Andersen F, Alle N (1983) Domain stability during capillary flow of well dispersed two phase polymer blends. Polystyrene/polymethylmethacrylate blends. In: Klempner D, Frisch K (eds) Polymer alloys III. Plenum, New York, pp 105–147

    Chapter  Google Scholar 

  • Mikami T, Cox R, Mason S (1975) Breakup of extending liquid threads. Int J Multiphase Flow 2:113–138

    Article  Google Scholar 

  • Palierne JF (1990) Linear rheology of viscoelastic emulsions with interfacial- tension. Rheol Acta 29:204–214

    Article  Google Scholar 

  • Tomotika S (1935) On the instability of a cylindrical thread of a viscous liquid surrounded by another viscous fluid. Proc Roy Soc (London) A150:322–337

    Article  Google Scholar 

  • Tomotika S (1936) Breaking of a drop of a viscous liquid immersed in another viscous fluid which is extending at a uniform rate. Proc Roy Soc (London) A153:302–318

    Article  Google Scholar 

  • Utracki LA, Shi ZH (1992) Development of polymer blend morphology during compounding in a twin-screw extruder. 1. Droplet dispersion and coalescence—a review. Pol Eng Sci 32:1824–1833

    Article  Google Scholar 

  • Van Puyvelde P (1999) Flow-induced morphology changes in immiscible polymer blends: a rheo-optical study. Ph.D. thesis, K.U. Leuven

  • Van Puyvelde P, Yang H, Mewis J, Moldenaers P (2000) Breakup of filaments in blends during simple shear flow. J Rheol 44:1401–1415

    Article  Google Scholar 

  • Vinckier I, Mewis J, Moldenaers P (1997) Stress relaxation as a microstructural probe for immiscible polymer blends. Rheol Acta 36:513–523

    Article  Google Scholar 

  • Vinckier I, Moldenaers P, Terracciano AM, Grizzuti N (1998) Droplet size evolution during coalescence in semiconcentrated model blends. AIChE J 44:951–958

    Article  Google Scholar 

  • Wagner MH, Stephenson SE (1979) Irreversibility assumption of network disentanglement in flowing polymer melts and its effects on elastic recoil predictions. J Rheol 23:489–504

    Article  Google Scholar 

  • Wu S (1970) Polymer interface and adhesion. ii polymethylmethacrylate, poly-n-butylmethacrylate and polystyrene. J Phys Chem 74:632–638

    Article  Google Scholar 

Download references

Acknowledgements

We like to thank BASF Aktiengesellschaft for providing the materials and for financial support. Research financed with a scholarship of the Flemish Institute for the advancement of scientific–technological research in industry (IWT) and the Research Council of the K.U.Leuven (GOA 98/06 and 03/06). Gerhard Schmidt of BASF Aktiengesellschaft is kindly thanked for the Polyflow calculations.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to P. Moldenaers.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Oosterlinck, F., Vinckier, I., Mours, M. et al. Morphology development of a PS/PMMA polymer blend during flow in dies. Rheol Acta 44, 631–643 (2005). https://doi.org/10.1007/s00397-005-0445-4

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00397-005-0445-4

Keywords

Navigation