Abstract
The investigations of the branching chain have influence on the crystallization behaviors and structures in metallocene polyethylene (mPE) as compared to the Ziegler–Natta polyethylenes that have grown significantly since the introduction of metallocene catalytic polymerization in industrial applications. A zirconium dichloride complex, three intermediates, and methylaluminoxane were used as metallocene catalysts for the polymerization of ethylene to obtain the mPEs. The structures of the mPEs were characterized by 13C nuclear magnetic resonance (13C-NMR), gel permeation chromatography (GPC), differential scanning calorimetry (DSC), wide-angle X-ray diffraction (WAXD), and dynamic rheology method. The results on the crystallization of the mPEs showed master curve features and indicated fractal topology of the long-chain branch. The conflicting result obtained from the 13C NMR and rheology is due to the long-chain fractal structure. The successive self-nucleation and annealing (SSA) was used to characterize the length of crystallizable methylene sequence length (MSL) methylene sequence. It was found that the lamellar thickness calculated via Thomson-Gibbs equation exhibits two scaling relationships with MSL related to the molecular weight of the polyethylene chain entanglements \(\left({M}_{\mathrm{e}}\right)\).
Graphical abstract
Similar content being viewed by others
References
Lai SY, Wilson JR, Knight GW, Stevens JC (1993) U. S. Patent 5272236.
Schellenberg J (1997) Blends of high-density polyethylene with homogeneous long-chain branched polyethylenes. Adv Polym Technol 16:135–145
Seguela R (2005) Critical review of the molecular topology of semicrystalline polymers: the origin and assessment of intercrystalline tie molecules and chain entanglements. J Polym Sci Part B Polym Phys 43:1729–1748
Huang Y, Brown N (2010) Dependence of slow crack growth in polyethylene on butyl branch density: morphology and theory. J Polym Sci Part B Polym Phys 29:129–137
Kwack TH, Han CD (1983) Rheology-processing-property relationships in tubular blown film extrusion. II. Low-pressure low-density polyethylene. J Appl Polym Sci 28:3419–3433
Utracki LA, Schlund B (1987) Linear low density polyethylenes and their blends: part 3. Extensional flow of LLDPE’s. Polym Eng Sci 27:1002–1005
Prasad A, Shroff R, Rane S, Beaucage G (2001) Morphological study of HDPE blown films by SAXS, SEM and TEM: a relationship between the melt elasticity parameter and lamellae orientation. Polymer 42:3103–3113
Bastiaansen CWM (1990) Influence of initial polymer concentration in solution and weight-average molecular weight on the drawing behavior of polyethylenes. J Polym Sci Part B Polym Phys 28:1475–1482
Patel RM, Sehanobish K, Jain P, Chum SP, Knight GW (1996) Theoretical prediction of tie-chain concentration and its characterization using postyield response. J Appl Polym Sci 60:749–758
Beerbaum H, Grellmann W (2000) The influence of morphology and structure on the crack growth of linear polyethylene. Eur Struct Integr Soc 27:163–174
Jaccard R (1990) Fatigue crack propagation in high-density polyethylene. J Polym Sci Part A Polym Chem 29:1377–1390
Aguilar M, Vega JF, Sanz E, Martínez-Salazar J (2001) New aspects on the rheological behaviour of metallocene catalysed polyethylenes. Polymer 42:9713–9721
Litvinov VM, Ries ME, Baughman TW, Henke A, Matloka PP (2013) Chain entanglements in polyethylene melts. Why is it studied again? Macromolecules 46:541–547
Ramos J, Vega JF, Theodorou DN, Martinez-Salazar J (2008) Entanglement relaxation time in polyethylene: simulation versus experimental data. Macromolecules 41:2959–2962
Richter D, Farago B, Butera R, Fetters LJ, Ewen BJM (1993) On the origins of entanglement constraints. Macromolecules 26:795–804
Müller AJ, Hernández ZH, Arnal ML, Bulletin JJ (1997) Successive self-nucleation/annealing (SSA): a novel technique to study molecular segregation during crystallization. Polym Bull 39:465–472
Müller AJ, Lorenzo AT, Arnal ML (2009) Recent advances and applications of “successive self-nucleation and annealing” (SSA) high speed thermal fractionation. Macromol Symp 277:207–214
Lorenzo AT, Arnal ML, Sánchez JJ, Müller AJ (2006) Effect of annealing time on the self-nucleation behavior of semicrystalline polymers. J Polym Sci Part B Polym Phys 44:1738–1750
Nicolás J, Villarreal N, Gobernado-Mitre I, Merino JC, Pastor JM (2003) Thermal properties and SSA fractionation of metallocene ethylene-oct-1-ene copolymers with high comonomer content cross-linked by dicumyl peroxide or β-radiation. Macromol Chem Phys 204:2212–2221
Czaja K, Białek M, Utrata A (2004) Copolymerization of ethylene with 1-hexene over metallocene catalyst supported on complex of magnesium chloride with tetrahydrofuran. J Polym Sci Part A Polym Chem 42:2512–2519
Marquez L, Rivero I, Müller AJ (1999) Application of the SSA calorimetric technique to characterize LLDPE grafted with diethyl maleate. Macromol Chem Phys 200:330–337
Zhang M, Lynch DT, Wanke SE (2000) Characterization of commercial linear low-density polyethylene by TREF-DSC and TREF-SEC cross-fractionation. J Appl Polym Sci 75:960–967
Zhang M, Lynch DT, Wanke SE (2001) Effect of molecular structure distribution on melting and crystallization behavior of 1-butene/ethylene copolymers. Polymer 42:3067–3075
Spencer M, Parent JS, Whitney RA (2003) Composition distribution in poly(ethylene-graft-vinyltrimethoxysilane). Polymer 44:2015–2023
Arnal ML, Caizales E, Müller AJ (2002) Thermal and morphological evaluation of very low density polyethylene/high density polyethylene blends. Polym Eng Sci 42:2048–2063
Kontopoulou M, Wang W, Gopakumar TG, Cheung C (2003) Effect of composition and comonomer type on the rheology, morphology and properties of ethylene-α-olefin copolymer/polypropylene blends. Polymer 44:7495–7504
Randall J (1989) A review of high-resolution liquid carbon-13 nuclear magnetic resonance characterizations of ethylene-based polymer. J Macromol Sci Part C 29:201–317
Zhou Z, Baugh D, Fontaine PP, He Y, Shi Z, Mukhopadhyay S, Cong R, Winniford B, Miller M (2017) Long-chain branch measurement in substantially linear ethylene polymers by 13C NMR with halogenated naphthalenes as solvents. Macromolecules 50:7959–7966
Tian J, Yu W, Zhou C (2006) The preparation and rheology characterization of long chain branching polypropylene. Polymer 47:7962–7969
García-Franco CA, Srinivas S, Lohse DJ, Brant P (2001) Similarities between gelation and long chain branching viscoelastic behavior. Macromolecules 34:3115–3117
Robertson CG, García-Franco CA, Srinivas S (2004) Extent of branching from linear viscoelasticity of long hain-branched polymers. J Polym Sci Part B Polym Phys 42:1671–1684
Gottfried AC, Brookhart M (2003) Living and block copolymerization of ethylene and α-olefins using palladium(II)α-diimine catalysts. Macromolecules 36:3085–3100
Zhou Z, Anklin C, Cong R, Qiu X, Kuemmerle R (2021) Long-chain branch detection and quantification in ethylene–hexene LLDPE with 13C NMR. Macromolecules 54:757–762
Liu W, Ray DG, Rinaldi PL (1999) Resolution of signals from long-chain branching in polyethylene by 13C NMR at 188.6 MHz. Macromolecules 32:3817–3819
ASTM (2016) F2625 - 10 standard test method for measurement of enthalpy of fusion, percent crystallinity, and melting point of ultra-high-molecular weight polyethylene by means of differential scanning calorimetry. ASTM Stand. i 7–10
Nojima S, Ito K, Ikeda H (2007) Composition dependence of crystallized lamellar morphology formed in crystalline-crystalline diblock copolymers. Polymer 48:3607–3611
Sun X, Shen G, Shen H, Xie B, Yang W, Yang M (2013) Co-crystallization of blends of high-density polyethylene with linear low-density polyethylene: an investigation with successive self-nucleation and annealing (SSA) technique. J Macromol Sci Part B Phys 52:1372–1387
Cui W, Bian Y, Zeng H, Zhang X, Zhang Y, Weng X, Xin S, Jin Z (2020) Structural and tribological characteristics of ultra-low-wear polyethylene as artificial joint materials. J Mech Behav Biomed Mater 104:103629
Baltá-Calleja, Vonk CG (1989) X-ray scattering of synthetic polymers. Elsevier.
Bassett DC, Block S, Piermarini GJ (1974) A high-pressure phase of polyethylene and chain-extended growth. J Appl Phys 45:4146–4150
Avrami M (1939) Kinetics of phase change. I General theory J Chem Phys 7:1103–1112
López-Barrón CR, Hagadorn JR, Throckmorton JA (2020) Isothermal crystallization kinetics of α-olefin molecular bottlebrushes. Macromolecules 53:7439–7449
Jenkins MJ, Harrison KL (2006) The effect of molecular weight on the crystallization kinetics of polycaprolactone. Polym Adv Technol 17:474–478
Ono R, Atarashi H, Yamazaki S, Kimura K (2020) Molecular weight dependence of the growth rate of spherulite of cyclic poly(ε-caprolactone) polymerized by ring expansion reaction. Polymer 194:122403
Cameron C, Fawcett AH, Hetherington CR, Mee RAW, McBride FV (2000) Step growth of two flexible ABf monomers: the self-return of random branching walks eventually frustrates fractal formation. Macromolecules 33:6551–6558
Zimm BH, Stockmayer WH (1949) The dimensions of chain molecules containing branches and rings. J Chem Phys 17:1301–1314
Lubensky TC, Isaacson J (1979) Statistics of lattice animals and dilute branched polymers. Phys Rev A 20:2130–2146
Pérez-Camargo RA, d’Arcy R, Iturrospe A, Arbe A, Tirelli N, Müller AJ (2019) Influence of chain primary structure and topology (branching) on crystallization and thermal properties: the case of polysulfides. Macromolecules 52:2093–2104
Müller AJ, Arnal ML (2005) Thermal fractionation of polymers. Prog Polym Sci 30:559–603
Vega J, Aguilar M, Peón J, Pastor D, Martínez-Salazar J (2002) Effect of long chain branching on linear-viscoelastic melt properties of polyolefins. E-Polymers 2:1–35
Wood-Adams PM, Dealy JM, Degroot AW, Redwine OD (2000) Effect of molecular structure on the linear viscoelastic behavior of polyethylene. Macromolecules 33:7489–7499
Kulkarni AS, Beaucage G (2006) Quantification of branching in disordered materials. J Polym Sci Part B Polym Phys 44:1395–1405
Mandelkern L (2002) Crystallization of polymers: equilibrium concepts, vol 1. Cambridge University Press, Cambridge
Keating M, Lee IH, Wong CS (1996) Thermal fractionation of ethylene polymers in packaging applications. Thermochim Acta 284:47–56
Arnal ML, Balsamo V, Ronca G, Sánchez A, Müller AJ, Cañizales E, Urbina de Navarro C (2000) Applications of successive self-nucleation and annealing (SSA) to polymer characterization. J Therm Anal Calorim 59:451–470
Virkkunen V, Laari P, Pitkänen P, Sundholm F (2004) Tacticity distribution of isotactic polypropylene prepared with heterogeneous Ziegler-Natta catalyst. 2. Application and analysis of SSA data for polypropylene. Polymer 45:4623–4631
Kong J, Fan X, Xie Y, Qiao W (2004) Study on molecular chain heterogeneity of linear low-density polyethylene by cross-fractionation of temperature rising elution fractionation and successive self-nucleation/annealing thermal fractionation. J Appl Polym Sci 94:1710–1718
Hill MJ, Barham PJ, Keller A, Rosney CCA (1991) Phase segregation in melts of blends of linear and branched polyethylene. Polymer 32:1384–1393
Chen F, Shanks RA, Amarasinghe G (2004) Molecular distribution analysis of melt-crystallized ethylene copolymers. Polym Int 53:1795–1805
Ramachandran R, Beaucage G, Rai DK, Lohse DJ, Sun T, Tsou AH, Norman A, Hadjichristidis N (2012) Quantification of branching in model three-arm star polyethylene. Macromolecules 45:1056–1061
Funding
This work is financially supported by the National Natural Science Foundation of China (51573131, 51673147).
Author information
Authors and Affiliations
Corresponding authors
Ethics declarations
Conflict of interest
The authors declare no competing interests.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Supplementary information
Below is the link to the electronic supplementary material.
Rights and permissions
About this article
Cite this article
Wang, W., Li, X., Li, J. et al. Crystallization behavior and structure of metallocene polyethylene with long-chain branch. Colloid Polym Sci 300, 521–530 (2022). https://doi.org/10.1007/s00396-021-04925-3
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00396-021-04925-3