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Air-side heat transfer and pressure drop of the fin-and-tube heat exchangers having oval tubes under wet condition

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Abstract

It is well known that the replacement of a round tubes to an oval tube in a fin-and-tube heat exchanger reduces an air-side pressure drop as well as a low performance region behind the tube, and improves the thermal performance of the heat exchanger. However, experimental evidences are lacking, especially for generic heat exchangers. In this study, three generic samples with oval tubes were obtained and tested under wet condition. The samples had different oval tube dimensions and tube pitches. One interesting result was that the highest j factor was obtained at a two row configuration. Possible explanation was provided considering the effect of fin efficiency. The wet surface j factors were slightly lower and the wet f factors were significantly higher than those of the dry surface, probably due to the condensate on the fin surface. A thermal performance comparison (based on the conductance per unit volume (ηohoAo/Vo) to the pressure drop per unit length (ΔP/L)) revealed that, the oval tube samples yielded higher performances than the round tube samples with some exceptions at a large number of tube row. Furthermore, it was found that the oval tube geometry is more effective under wet condition than under dry condition. Correlations were developed, which predicted all the j factor and 98% of the f factor within ±20%.

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Abbreviations

A :

heat transfer area, m2

AR :

aspect ratio

a :

major diameter, m

b :

minor diameter [m] or slope of enthalpy-temperature curve of saturated air, kJ/kgK

C :

heat capacity ratio

c p :

specific heat, J/kg s

D c :

tube diameter including fin collar thickness, m

D min :

minimum tube diameter, m

EI :

efficiency index

f :

friction factor

h :

heat transfer coefficient, W/m2K

j :

Colburn j factor

k :

thermal conductivity, W/m K

L :

heat exchanger length, m

\( \dot{m} \) :

mass flow rate, kg/s

N :

number of tube row

NTU :

number of transfer units

p :

ratio of outer and inner diameter

P d :

fin depth, peak to valley excluding fin thickness, m

P f :

fin pitch, m

P t :

transverse tube pitch, m

P l :

longitudinal tube pitch, m

Pr :

Prandtl number

q :

ratio of major and minor diameter

r c :

tube radius including fin collar, m

R eq :

equivalent radius, m

ReDc :

Reynolds number based on Dc

ReDmin :

Reynolds number based on Dmin

RH :

relative humidity

t :

tube wall thickness, m

t f :

fin thickness, m

U :

overall heat transfer coefficient, W/m2K

V :

velocity, m/s

V o :

volume, m3

x f :

wave pitch, m

ΔP :

pressure loss, Pa

η :

fin efficiency

η o :

surface efficiency

θ :

corrugation angle, degree

ρ :

density, kg/m3

σ :

contraction ratio of the cross-sectional area

ξ :

thermal performance index

a :

air

h :

hydraulic

i :

tubeside

in :

inlet

f :

fin

m :

mean

max :

maximum

min :

minimum

o :

airside

out :

outlet

r :

tube-side

t :

tube wall

w :

water

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Kim, NH. Air-side heat transfer and pressure drop of the fin-and-tube heat exchangers having oval tubes under wet condition. Heat Mass Transfer 57, 1633–1644 (2021). https://doi.org/10.1007/s00231-021-03058-1

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