Abstract
This paper presents a design concept of integrating an inrush current control function into a battery management system (BMS) for Li-ion battery used in light electric vehicles. The proposed concept exploits the existing discharge MOSFET, which has the primary function as an electronic circuit breaker, for the secondary function as an inrush current limiter. The proposed inrush current control function is implemented as an adaptation based on an existing BMS platform. The gate control circuit is redesigned together with an adaptation of the BMS software. Both hardware and software adaptations do not lead to any significant increase in material costs. The major technical challenge of the proposed concept is finding an appropriate trade-off design between the performances of two functions, cutting off circuit and limiting inrush current. The design procedures are presented along with technical discussions for making design compromises. At the end, the functionality of the proposed technique is validated by experimental results.
Similar content being viewed by others
References
Andrea D (2010) Battery management systems for large Lithium-Ion battery packs. Artech House, Massachusetts
Xing Y, Ma EW, Tsui KL, Pecht M (2011) Battery management systems in electric and hybrid vehicles. Energies 4:1840–1857. doi:10.3390/en4111840
Chatzakis J et al (2003) Designing a new generalized battery management system. IEEE Trans Ind Electron 50(5):990–999
Affanni A et al (2005) Battery choice and management for new-generation electric vehicles. IEEE Trans Ind Electron 52(5):1343–1379
Cheng KWE et al (2011) Battery-management systems (BMS) and SOC development for electric vehicles. IEEE Trans Vehicular Technol 60(1):76–88
Lawder MT et al (2014) Battery energy storage system (BESS) and battery management system (BMS) for grid-scale applications. Proc IEEE 102(6):1014–1030
Rahimi-Eichi H, Ojha U, Baronti F, Chow MH (2013) Battery management system: an overview of its application in the smart grid and electric vehicles. IEEE Ind Electron Mag 7(2):4–16
Power-One (2003) Inrush Current Control Application Note [Online]. http://download.21dianyuan.com/download.php?dir=bbs&id=23186. Accessed 16 Sept 2014
Mitter CS (1996) Active inrush current limiting using MOSFETs, AN1542. Semiconductor Application Note, Motorola Inc. [Online]. http://www.datasheetarchive.com/MOTOROLA+SEMICONDUCTOR+AN1542-datasheet.html. Accessed 16 Sept 2014
Lee EJ, Ahn JH, Shin SM, Lee BK (2012) Comparative analysis of active inrush current limiter for high-voltage DC power supply system. In: Proceeding of IEEE Vehicle Power Propulsion Conference Seoul, South Korea, pp 1256–1260
Manolarou M, Kostakis G, Manias SN (2005) Inrush current limiting technique for low-voltage synchronous DC/DC converters. IEEE Proc Electr Power Appl 152(5):1179–1183
Mallesham G, Anand K (2006) Inrush current control of a DC/DC converter using MOSFET. International conference on power electronics, drives and energy systems (PEDES), Delhi, India, pp 12–15
IRF Datasheet IRF4905, [Online] http://www.irf.com/product-info/datasheets/data/irf4905.pdf. Accessed 16 Sept 2014
Pathak AD (2014) MOSFET/IGBT Drivers Theory and Applications, IXYS Application Note [Online]. http://www.ixys.com/documents/appnotes/ixan0010.pdf. Accessed 16 Sept 2014
Fuengwarodsakul NH, Puviwatnangkurn W, Tanboonjit B (2014) Overcurrent protection with semiconductor device protection for Li-Ion battery management system in electric bicycles. ECTI Trans Electr Eng Commun 12(2):9–17
Dierberger K (1994) Understanding the differences between standard MOSFETs and avalanche energy rated MOSFET. 29th International power conversion conference PCIM ’94, Dallas, USA
Acknowledgments
This publication is one of the results in an industrial-oriented R&D project under cooperation with LA-Ride Co., Ltd. (Thailand). The author would like to thank Ms. Waraporn Puviwatnangkurn for collecting experimental data.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Fuengwarodsakul, N.H. Battery management system with active inrush current control for Li-ion battery in light electric vehicles. Electr Eng 98, 17–27 (2016). https://doi.org/10.1007/s00202-015-0344-3
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00202-015-0344-3