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Research advances on primary machining technologies of zirconia ceramics

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Abstract

Zirconia ceramics are widely used in aerospace, precision machinery, electronics, and biomedical fields because of their high temperature resistance, wear resistance, strong electromagnetic response, and biocompatibility. Nevertheless, high brittleness and low shear strength seriously hinder the large-scale application of zirconia ceramics in industrial production. This paper mainly reviews the research advances on primary machining technologies of zirconia ceramics from two aspects. One aspect is traditional machining of zirconia ceramics, which primarily focuses on the issues such as tool wear, machined surface quality, and cutting force in milling and grinding of zirconia ceramics. And the other aspect is non-traditional machining of zirconia ceramics, which primarily focuses on material removal rate and machined surface quality of zirconia ceramics using the electrical discharge machining (EDM) by assisting electrode method. The machinability and machining quality of zirconia composite ceramics by EDM with the adding conductive phase method have also been analyzed. Furthermore, for the auxiliary machining methods, the effects of ultrasonic vibration-assisted machining (UVAM) and laser-assisted machining (LAM) of zirconia ceramics are comparatively analyzed and elaborated. Subsequently, the research progress of traditional and non-traditional machining of zirconia ceramics is summarized and discussed. Finally, different machining methods of zirconia ceramics were prospected, and their future development trends were discussed, which provides a reference for further improving the machining efficiency and accuracy of zirconia ceramics.

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This work was funded by the Scientific and Technological Project of Henan Province (grant numbers 232102220048 and 232102221026), Young Backbone Teacher Cultivation Plan for Higher Education of Henan University (grant number 2020GGJS129), and Key Research and Development Projects of Henan Province in 2022 (grant number 221111240200).

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  1. Henan Provincial Key Laboratory of Intelligent Manufacturing of Mechanical Equipment, Zhengzhou University of Light Industry, Zhengzhou, 450002, China

    Jinguang Du, Jianzhou Su, Junxiao Geng, Liuyang Duan & Wenbin He

  2. Henan Engineering Technology Research Center for Green Manufacturing and Precision Measurement, Zhengzhou University of Light Industry, Zhengzhou, 450002, China

    Jinguang Du, Jianzhou Su, Junxiao Geng, Liuyang Duan & Wenbin He

  3. Henan International Joint Laboratory of Complex Mechanical Equipment Intelligent Monitoring and Control, Zhengzhou, 450002, China

    Jinguang Du, Jianzhou Su, Junxiao Geng, Liuyang Duan & Wenbin He

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Jinguang Du: writing original draft. Jianzhou Su: writing original draft and editing. Junxiao Geng: writing guidance. Liuyang Duan: check original draft. Wenbin He: guiding framework of paper and check original draft.

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Du, J., Su, J., Geng, J. et al. Research advances on primary machining technologies of zirconia ceramics. Int J Adv Manuf Technol 130, 23–55 (2024). https://doi.org/10.1007/s00170-023-12591-8

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