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Experimental evaluation of surface topographies of NMQL grinding ZrO2 ceramics combining multiangle ultrasonic vibration

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Abstract

Nanofluid minimum quantity lubrication (NMQL) technique has many technological and economic advantages in grinding operation. NMQL can improve grinding performance in terms of cooling and lubrication and is ecofriendly because it consumes a small amount of grinding fluid. Ultrasonic machining can improve grinding performance owing to its reciprocating vibration mechanism and furrow widening. Consequently, the simultaneous utilization of these techniques is anticipated to improve the surface quality, especially for hard brittle materials. In this research, multiangle two-dimensional (2D) ultrasonic vibration is utilized in zirconia ceramic grinding. Results reveal that the adhesion and material peeling phenomenon on the workpiece surface is obviously reduced compared with dry grinding without ultrasonic vibration. The synergistic effect of multiangle 2D ultrasonic and NMQL is also studied. With increased angle, the roughness value is found to initially increase (from 45° to 90°) and then decreases (from 90° to 135°). Moreover, the lubricating effect under 90° is the poorest, with the highest Ra and RSm values of 0.703 μm and 0.106 mm, respectively; conversely, the minimum Ra value (0.585 μm) is obtained under 45°, and the lowest RSm value (0.076 mm) is obtained under 135°.

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Funding

This research was financially supported by the following foundations: the National Natural Science Foundation of China (51575290), Major Research Project of Shandong Province (2017GGX30135 and 2018GGX103044), and Shandong Provincial Natural Science Foundation, China (ZR2017PEE002 and ZR2017PEE011).

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Authors and Affiliations

  1. School of Mechanical Engineering, Qingdao University of Technology, Qingdao, 266520, China

    Dongzhou Jia, Changhe Li, Yanbin Zhang, Min Yang & Xianpeng Zhang

  2. School of Mechanical Engineering, Inner Mongolia University for Nationalities, Tongliao, 028000, China

    Dongzhou Jia

  3. Department of Biomedical Engineering, University of Southern California, Los Angeles, CA, 90089–1111, USA

    Runze Li

  4. Qingdao Dongjia Textile Machinery Group., Ltd, Qingdao, 266520, China

    Heju Ji

Authors
  1. Dongzhou Jia
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  2. Changhe Li
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  3. Yanbin Zhang
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  4. Min Yang
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  5. Xianpeng Zhang
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  6. Runze Li
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  7. Heju Ji
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Corresponding authors

Correspondence to Changhe Li or Yanbin Zhang.

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Highlights

1. Multiangle ultrasonic vibration grinding performance with and without NMQL was studied.

2. The cutting mechanism of multiangle ultrasonic vibration was analyzed.

3. The simultaneous utilization of 2D ultrasonic vibration and NMQL mechanism was studied.

4. The surface quality was analyzed under different conditions.

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Jia, D., Li, C., Zhang, Y. et al. Experimental evaluation of surface topographies of NMQL grinding ZrO2 ceramics combining multiangle ultrasonic vibration. Int J Adv Manuf Technol 100, 457–473 (2019). https://doi.org/10.1007/s00170-018-2718-y

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  • DOI: https://doi.org/10.1007/s00170-018-2718-y

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