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Effect of asymmetric texture on cutting performance of YT15 carbide tool and its derivative cutting

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Abstract

The asymmetric texture on the cutting performance of the tool and its influence on the derivative cutting were studied. Based on the Johnson–Cook model, the finite element is used to simulate and analyze the cutting 45# steel of non-woven tool (NT), forward asymmetric texture tool (FT), and reverse asymmetric texture tool (RT), the corresponding cutting experiments are carried out, and the cutting force, cutting temperature, chip morphology, derivative cutting, and tool wear of NT tool, FT tool, and RT tool are compared and analyzed. It is found that the cutting performance of asymmetric texture tools is better than that of NT tool, but the existence of texture will also induce derivative cutting phenomena, which will have a certain negative impact on cutting performance and aggravate tool wear. The average main cutting forces of the NT tool, RT tool, and FT tool are 601.9 N, 196.4 N, and 419.1 N, respectively, and the cutting force of texture tools is reduced by about 30.4–67.4% compared with the NT tool. The results show that the introduction of texture is conducive to increasing the shear angle, reducing the cutting force, improving the temperature distribution of the tooltip, reducing the adhesion of chips, and improving the cutting stability. However, the texture-induced derivative cutting will aggravate the wear of the cutter surface of the texture at the chip outflow end, which will affect the cutting temperature to a certain extent and increase the cutting force, and the coupling effect of texture and derivative cutting makes the cutting performance of RT tool better than FT tool.

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Funding

This work is supported by the Natural Science Foundation of Shandong Province (ZR2022ME081).

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Authors and Affiliations

  1. School of Mechanical and Automotive Engineering, Qingdao University of Technology, Qingdao, 266520, China

    Yu Yang, Fazhan Yang, Ke Huang & Zhaowei Liu

  2. Key Laboratory of Energy Conservation and Pollution Control of Industrial Fluids, Ministry of Education, Qingdao University of Technology, 777 Jialingjiang East Road, Huangdao District, Qingdao City, 266520, Shandong Province, China

    Yu Yang & Fazhan Yang

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  1. Yu Yang
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  4. Zhaowei Liu
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Contributions

Conceptualization, Fazhan Yang; methodology, Ke Huang; investigation, Zhaowei Liu; data curation, Yu Yang; writing—original draft preparation, Yu Yang; writing—review and editing; supervision, Fazhan Yang.

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Correspondence to Fazhan Yang.

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Yang, Y., Yang, F., Huang, K. et al. Effect of asymmetric texture on cutting performance of YT15 carbide tool and its derivative cutting. Int J Adv Manuf Technol 129, 2635–2646 (2023). https://doi.org/10.1007/s00170-023-12355-4

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