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Radial deformation and stress distribution of grinding wheel on surface grinding

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Abstract

High machining accuracy is the unremitting pursuit of grinding technology. The radial deformation of grinding wheel is an important factor affecting the machining accuracy of the workpiece. In this study, a force model of grinding wheel during grinding was established, considering centrifugal force and distribution grinding force. The radial displacement and Mises stress distribution of grinding wheel under different grinding parameters (peripheral velocity, grinding depth, and feed speed) were obtained by finite element simulation based on the established force model. The simulation results showed that the radial deformation of the lowest point of the grinding wheel was most affected by peripheral speed, which increased with the increase of peripheral speed and decreased with the increase of grinding depth and feed speed. The actual grinding depth had deviation caused by the radial deformation of grinding wheel, especially in grinding with large grinding depth and feed speed. The deviation value of grinding depth was also obtained. This work can provide a reference for compensating the deviation and has certain engineering significance for improving the machining accuracy of workpieces.

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Funding

This work was supported by the Science and Technology Project of Hebei Education Department, China (ZD2021099).

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Author notes

  1. Chengxiang Zhang, Yanguo Li, and Qin Zou contributed equally to this paper.

Authors and Affiliations

  1. School of Mechanical Engineering, Yanshan University, Qinhuangdao, 066004, China

    Chengxiang Zhang, Qin Zou, Wenqi Luo & Junyi Lv

  2. State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao, 066004, China

    Yanguo Li, Qin Zou & Lifeng Dai

  3. State Key Laboratory of Superabrasives, Zhengzhou Research Institute for Abrasives & Grinding Co. Ltd, Zhengzhou, 450001, China

    Kenan Li

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  1. Chengxiang Zhang
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Contributions

All authors contributed to the study conception and design. Data analysis was performed by Chengxiang Zhang, Yanguo Li, Qin Zou, Wenqi Luo, and Lifeng Dai. The first draft of the manuscript was written by Chengxiang Zhang, and all authors commented on previous versions of the manuscript. All authors read and approved the final manuscript.

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Correspondence to Qin Zou.

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Zhang, C., Li, Y., Zou, Q. et al. Radial deformation and stress distribution of grinding wheel on surface grinding. Int J Adv Manuf Technol 129, 771–782 (2023). https://doi.org/10.1007/s00170-023-12159-6

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