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Experimental study on residual stress in high-speed grinding of noncircular equidistant profile

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Abstract

To explore the formation mechanism of residual stress in the high-speed grinding of noncircular equidistant profiles, orthogonal experiments of three grinding parameters—the grinding wheel speed, workpiece speed, and grinding depth—were designed. A ceramic bond CBN grinding wheel was used for the high-speed grinding of noncircular equidistant profile by the X-C axis linkage. The effects of the grinding parameters on the grinding temperature, surface roughness, and residual stress were analyzed. The results show that with the increase of grinding wheel speed, the grinding temperature and residual stress increase, and the surface roughness decreases. With the increase of workpiece speed, the grinding temperature and residual stress decrease, and the surface roughness increases. With the increase of grinding depth, the grinding temperature, residual stress, and surface roughness increase. Besides, the grinding depth has the greatest influence on the residual stress, followed by the grinding wheel speed and workpiece speed.

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Funding

This study is financially supported by the Scientific Research Fund of Hunan Provincial Education Department (Grant No. 20A202), Natural Science Foundation of Hunan Province (Grant Nos. 2020JJ5178 and 2020JJ4024), and Open Foundation of Hunan Provincial Key Laboratory of High Efficiency and Precision Machining of Difficult-to-Cut Material (Grant No. E21849).

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Authors and Affiliations

  1. Hunan Provincial Key Laboratory of High Efficiency and Precision Machining of Difficult-to-Cut Material, School of Mechanical Engineering, Hunan University of Science and Technology, Xiangtan, 411201, Hunan Province, China

    Wei Liu, Houcai Yuan, Xinyu Shi, Tao Liu & Shishuai Du

Authors
  1. Wei Liu
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  2. Houcai Yuan
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  3. Xinyu Shi
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  4. Tao Liu
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Contributions

Wei Liu developed the idea for the study, Xinyu Shi, Houcai Yuan, Tao Liu, and Shishuai Du did the analyses. Houcai Yuan and Wei Liu wrote the paper.

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Correspondence to Wei Liu.

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Liu, W., Yuan, H., Shi, X. et al. Experimental study on residual stress in high-speed grinding of noncircular equidistant profile. Int J Adv Manuf Technol 123, 3399–3406 (2022). https://doi.org/10.1007/s00170-022-10454-2

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  • DOI: https://doi.org/10.1007/s00170-022-10454-2

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