Abstract
Electric pulse-assisted cutting has the advantages of reducing cutting force, improving machined surface quality, and delaying tool wear. It provides a desirable machining method for difficult-to-cut materials with high hardness and low plasticity. Therefore, the research of electric pulse-assisted cutting was summarized in this paper. The mechanism of electric pulse-assisted cutting was introduced firstly. Secondly, the implementation method and experimental equipment of electric pulse-assisted cutting were introduced. Thirdly, the experimental research results of electric pulse-assisted cutting were analyzed. Then, the finite element simulation research of electric pulse-assisted cutting was reviewed, and the method of obtaining the materials constitutive model under the condition of pulse current was introduced. Finally, the problems in the current research were analyzed, and the future research directions were pointed out. It can provide a reference for further research on electric pulse-assisted cutting.
Similar content being viewed by others
Data availability
All data generated or analyzed during this study are included in this published article.
References
Troitskii OA, Likhtman VI (1963) The effect of the anisotropy of electron and gradiation on the deformation of zinc single crystals in the brittle state. Dokl Akad Nauk SSSR 148: 332–334
Wang GF, Li X, Li DF, Zhang KF (2017) Application of pulse electric current in the field of plastic processing. Aeron Manuf Technol 18:22–28. https://doi.org/10.16080/j.issn1671-833x.2017.18.022
Dimitrov NK, Liu Y, Horstemeyer MF (2022) Electroplasticity: a review of mechanisms in electro-mechanical coupling of ductile metals. Mech Adv Mater Struc 29(5):705–716. https://doi.org/10.1080/15376494.2020.1789925
Ruszkiewicz B J, Grimm T, Ragai I, et al (2017) A review of electrically-assisted manufacturing with emphasis on modeling and understanding of the electroplastic effect. J MANUF SCI E-T ASME 139(11). https://doi.org/10.1115/1.4036716
Huang SQ (2011) Thermal tutorial. Higher Education Press, Beijing
Sprecher AF, Mannan SL, Conrad H (1983) On the temperature rise associated with the electroplastic effect in titanium. Scr Metall 17:769–772. https://doi.org/10.1016/0036-9748(83)90491-x
Wang H, Chen L, Liu D, Song G, Tang G (2015) Study on electropulsing assisted turning process for AISI 304 stainless steel. Mater Sci Tech-Lond 31(13):1564–1571. https://doi.org/10.1179/1743284715Y.0000000034
Wu WC, Wang YJ, Sun BL, Wei SM (2014) Study on electroplastic effect of Al-Cu alloy. Hot Work Technol 43(02):82–85. https://doi.org/10.14158/j.cnki.1001-3814.2014.02.028
Zhao JY, Ren ZC, Zhang H, Wang GX, Dong YL, Ye C (2019) Electroplasticity in AZ31B subjected to short-duration high-frequency pulsed current. J Appl Phys 125(18):185104. https://doi.org/10.1063/1.5087465
Song PC, Li XF, Ding W, Chen J (2014) Electroplastic tensile behavior of 5A90 Al–Li alloys. Acta Metall Sin-Engl 27(4):642–648. https://doi.org/10.1007/s40195-014-0086-7
Okazaki K, Kagawa M, Conrad H (1980) An evaluation of the contributions of skin, pinch and heating effects to the electroplastic effect in titatnium. Mater Sci Eng 45(2):109–116. https://doi.org/10.1016/0025-5416(80)90216-5
Zheng MX, Zhu YH, Tang GY et al (1998) Comments on electroplastic drawing and its structure evolution. J Tsinghua Univ 38(02):28–32. https://doi.org/10.16511/j.cnki.qhdxxb.1998.02.008
Xie HY, Dong XH, Fang LQ (2012) Electroplastic effect and new development of its applications in plastic forming. J Shanghai Jiao Tong Univ 46(07):1059–1062+1068
Li DL (2014) Theoretical and experimental study on metal’s flow stress in electroplastic effect. Dissertation, Yanshan University. https://kns.cnki.net/kcms2/article/abstract?v=3uoqIhG8C447WN1SO36whHG-SvTYjkCc7dJWN_daf9c2-IbmsiYfKhpjiND26fjC4dSnS969FpvonaJv3NF1rt5KyTAzZDil&uniplatform=NZKPT. Accessed 13 Sep 2022
Conrad H, Sprecher AF, Cao WD, Lu XP (1990) Electroplasticity—the effect of electricity on the mechanical properties of metals. Jom 42(9):28–33. https://doi.org/10.1007/BF03221075
Zhou Y (2013) Deformation behaviour and its mechanism of TC4 during electroplastic drawing. Dalian University of Technology. Deformation behaviour and its mechanism of TC4 during electroplastic drawing. Dissertation, Dalian University of Technology. https://kns.cnki.net/kcms2/article/abstract?v=3uoqIhG8C475KOm_zrgu4lQARvep2SAk2oA7tih-FaabEW8yJeO74SANfbLGS364YF3bOiH1SVWGCQrEm-OmaO2QoNCVBic&uniplatform=NZKPT. Accessed 13 Sep 2022
Li X, Dong XH (2007) Kinetic analysis of dislocation activation in electroplastic effect of Zn-22 % Al Alloy. J Jianghan University Natural Science 35(03):39–41. https://kns.cnki.net/kcms2/article/abstract?v=3uoqIhG8C44YLTlOAiTRKgchrJ08w1e7aLpFYbsPrqFn5nTKdsmeg43bFPlQArfnKSfPkLRaP4g2yVljkpwwIRM26fEt4WRI&uniplatform=NZKPT. Accessed 13 Sep 2022
Tang GY, Zheng MX, Zhu YH, Zhu HN, Li Q, Fang W (1997) Electroplastic drawing of austenitic stainless steel. Steel Wire Products 23(01): 6–9. https://kns.cnki.net/kcms2/article/abstract?v=3uoqIhG8C44YLTlOAiTRKjkpgKvIT9NkZNmQNo4kSVqQMoxouWBWkZvRp4cOFWFbQItvuxShisLi4g16eyXe3hmT7W9Ad1Bw&uniplatform=NZKPT. Accessed 14 Sep 2022
Molotskii MI (2000) Theoretical basis for electro-and magnetoplasticity. Mat Sci Eng A-struct 287(2):248–258. https://doi.org/10.1016/S0921-5093(00)00782-6
Tang GY, Zhang J, Zheng MX, Zhang J, Fang W, Li Q (2000) Experimental study of electroplastic effect on stainless steel wire 304L. Mat Sci Eng A-struct 281(1–2):263–267. https://doi.org/10.1016/S0921-5093(99)00708-X
Hao SD, Jin G, Li ZJ, Yan B (2020) Study on current distribution characteristics of electrotungsten alloy based on Maxwell. Mech Res Appl 33(05):18–22+26. https://doi.org/10.16576/j.cnki.1007-4414.2020.05.006
Liao PF (2018) Research on turning of titanium alloy based on the electro-plastic ultrasonic-vibration coupling effect. Nanchang Hangkong University. https://kns.cnki.net/kcms2/article/abstract?v=3uoqIhG8C475KOm_zrgu4lQARvep2SAkZIGkvqfmUZglMdu7fCR489aICA75rXDIW7sbS01FVs732Z8PMlC0UFFVNBkhWQ9w&uniplatform=NZKPT. Accessed 20 Sep 2022
Tang C, Zhang Y, Song YY, Han XT (2019) Research trends and prospects of electrical wire drawing technology and device. Hot Work Technol 48(07):4–9. https://doi.org/10.14158/j.cnki.1001-3814.2019.07.002
Zhu ZM, Ji SR, Zhou XZ, Fu CJ (2007) A FM/AM pulse generator with large amplitude and narrow width for metal wire drawing. China Mechanical Engineering 18(24): 2943–2947. https://kns.cnki.net/kcms2/article/abstract?v=3uoqIhG8C44YLTlOAiTRKgchrJ08w1e7aLpFYbsPrqGBXnz8gLzbaI5fvdcQbE_p0cwVoiR_cMlj_l_ZfSiTPn6e97UoK4vx&uniplatform=NZKPT. Accessed 22 Sep 2022
Li DL, Yu EL, Liu ZT (2010) Research on electroplastic drawing technology and equipment. Adv Mater Res 139–141:239–242. https://doi.org/10.4028/www.scientific.net/AMR.139-141.239
Zhang C (2018) Application research of electroplastic effect in machining difficult-to-machine materials. China University of Petroleum (East China). https://doi.org/10.27644/d.cnki.gsydu.2018.000107
Egea AJS, Rojas HAG, Montaña CAM, Echeverri VK (2015) Effect of electroplastic cutting on the manufacturing process and surface properties. J Mater Process Tech 222:327–334. https://doi.org/10.1016/j.jmatprotec.2015.03.018
Hameed S, Rojas HAG, Benavides JIP, Alberro AN, Egea AJS (2018) Influence of the regime of electropulsing-assisted machining on the plastic deformation of the layer being cut. Materials 11(6):886. https://doi.org/10.3390/ma11060886
Sun Z, Wang H, Ye Y, Xu Z, Tang G (2018) Effects of electropulsing on the machinability and microstructure of GH4169 superalloy during turning process. Int J Adv Manuf Tech 95:2835–2842. https://doi.org/10.1007/s00170-017-1407-6
Xu Z, Wang H, Sun Z, Ye Y, Tang G (2017) Effect of electropulsing-assisted turning process on AISi 5120 cementation steel. Mater Sci Tech-Lond 33(12):1454–1460. https://doi.org/10.1080/02670836.2017.1310493
Chen L, Wang HB, Liu D, Ye XX, Li XH, Tang GY (2018) Effects of electropulsing cutting on the quenched and tempered 45 steel rods. J Wuhan Univ Technol 33(1):204–211. https://doi.org/10.1007/s11595-018-1807-y
Nie X (2016) Experiment study of titanium alloy in electroplastic turning. Nanchang Hangkong University. https://kns.cnki.net/kcms2/article/abstract?v=3uoqIhG8C475KOm_zrgu4lQARvep2SAkkyu7xrzFWukWIylgpWWcEv_9XRNjkTHZRbDwNIrKEgNKuVfH68AcAs5k1KX8QdmB&uniplatform=NZKPT. Accessed 5 Oct 2022
Sun FJ, Wan S, Xiao G, Li SC, Liu YL, Wan KQ (2021) Research status of pulse current treatment and assisted metal manufacturing technology. Mater Mech Eng 45(12):1–6. https://doi.org/10.11973/jxgccl202112001
Xu ZZ (2017) Research of Electropulsing-ultrasonic machining on 20Cr steel for mold. Tsinghua University. https://kns.cnki.net/kcms2/article/abstract?v=3uoqIhG8C475KOm_zrgu4lQARvep2SAkWfZcByc-RON98J6vxPv10WW9VSXBbAWGqEbKVCPrKNgqNIynDgNqM84VsoEYrw7y&uniplatform=NZKPT. Accessed 5 Oct 2022
Lu D, Nie X, Shu R, Li ZK (2017) Experimental study of surface quality of TC4 titanium alloy in electroplastic turning. Tool Eng 51(08):68–72. https://doi.org/10.16567/j.cnki.1000-7008.2017.08.017
Wang HB (2016) Research on the electropulsing assisted turning and ultrasonic-electropulsing coupling surface process for the 304 stainless steel. Tsinghua University. https://kns.cnki.net/kcms2/article/abstract?v=3uoqIhG8C447WN1SO36whLpCgh0R0ZifBI1L3ks338rpyhinzvy7DENPeimjQK8u2UjnnvjA8PT9TNLfy8D7zGjS5TLZ5IH&uniplatform=NZKPT. Accessed 12 Oct 2022
Zhang D, To S, Zhu YH, Wang H, Tang GY (2012) Static electropulsing-induced microstructural changes and their effect on the ultra-precision machining of cold-rolled AZ91 alloy. Metall Mater Trans a 43(4):1341–1346. https://doi.org/10.1007/s11661-011-0955-x
Liao PF, Lu D, Shu R, Wu YB (2018) Research on turning of titanium alloy based on the electro-plastic-ultrasonic vibration coupling effect. J Shaanxi Norm Univ 46(02):35–39
Egea AJS, Rojas HAG, Montaña CAM, Echeverri VK (2015) Turning process assisted in situ by short time current pulses. Procedia Eng 132:507–512. https://doi.org/10.1016/j.proeng.2015.12.526
Montilla Montaña C, Kallewaard V, González Rojas HA (2019) Effect of electropulses on the machinability of a C45E steel. Dyna Ingeniería e Industria 94(1):94–99. https://doi.org/10.6036/8829
Lou YG, Wu HB (2017) Improving machinability of titanium alloy by electro-pulsing treatment in ultra-precision machining. Int J Adv Manuf Technol 93(5):2299–2304. https://doi.org/10.1007/s00170-017-0674-6
Krishnaswamy H, Kim MJ, Hong ST, Kim D, Song JH, Lee MG, Han HN (2017) Electroplastic behaviour in an aluminium alloy and dislocation density based modelling. Mater Design 124:131–142. https://doi.org/10.1016/j.matdes.2017.03.072
Li DL, Yu EL, Liu ZT (2013) Microscopic mechanism and numerical calculation of electroplastic effect on metal’s flow stress. Mat Sci Eng A-Struct 580:410–413. https://doi.org/10.1016/j.msea.2013.05.052
Tiwari J, Balaji V, Krishnaswamy H et al (2022) Dislocation density based modelling of electrically assisted deformation process by finite element approach. Int J Mech Sci 227:107433
Chen C, Li CX, Li C, Li F, Zhang GD, Yu GN (2022) Effect of angle between pulse current and load direction on flow stress of Ti-6Al-4V alloy under uniaxial tension. J Mater Eng Perform 31:9283–9393. https://doi.org/10.1007/s11665-022-06921-2
Wu C, Zhou YJ, Liu B (2022) Experimental and simulated investigation of the deformation behavior and microstructural evolution of Ti6554 titanium alloy during an electropulsing-assisted microtension process. Mat Sci Eng A-Struct 838:142745. https://doi.org/10.1016/j.msea.2022.142745
Liu YZ, Wan M, Meng B (2021) Multiscale modeling of coupling mechanisms in electrically assisted deformation of ultrathin sheets: an example on a nickel-based superalloy. Int J Mach Tool Manu 162:103689. https://doi.org/10.1016/j.ijmachtools.2021.103689
Xie HY, Wang Q, Peng F, Liu K, Dong XH, Wang JF (2015) Electroplastic effect in AZ31B magnesium alloy sheet through uniaxial tensile tests. T Nonferr Metal Soc 25(8):2686–2692. https://doi.org/10.1016/S1003-6326(15)63892-4
Zhang N, Zhang YL, Bi J, Hou HL (2015) Constitutive equation of electro-superplastic for 1420 Al-Li alloy. Forging Stamping Technol 40(05):63–68. https://doi.org/10.13330/j.issn.1000-3940.2015.05.013
Du Y, Zhao YX, Yu ZQ, Li XL (2017) Constitutive equation of electroplastic effect for 2060-T8 Al-Li alloy. J Plasticity Engineering 24(01):133–139. https://kns.cnki.net/kcms2/article/abstract?v=3uoqIhG8C44YLTlOAiTRKibYlV5Vjs7iAEhECQAQ9aTiC5BjCgn0RjVoGl711L6Kc9gRbJwozeeDrki05Xav9UfHfO5uKiEv&uniplatform=NZKPT. Accessed 18 Oct 2022
Liu B, Wu C, Zhou YJ (2022) Establishment and application of Ti6554 titanium alloy pulse current assisted compression constitutive model. J Netshape Forming Eng 14(05):27–35. https://doi.org/10.3969/j.issn.1674-6457.2022.05.005
Funding
This work is supported by the National Natural Science Foundation of China (Grant no. 51875409, no. 52275336), the Key Projects of Tianjin Municipal Education Commission (Grant no. 2020ZD08), the Tianjin Innovation Team Project (Grant No.XC202051), the Tianjin Sci-tech Projects (Grant no. 20YDTPJC01420), the Tianjin Postgraduate Research and Innovation Project (Grant nos. 2021YJSS217, 2022SKY278, and 2022SKYZ295).
Author information
Authors and Affiliations
Contributions
Zhihua Shao and Guohe Li analyzed and summarized the work of relevant literatures and wrote the manuscript. Weijun Liu and Ganzhong Ma provided some material for the manuscript and the drawing of the picture. Xitong Wu and Feng Wang reviewed the manuscript.
Corresponding author
Ethics declarations
Ethical approval
The authors confirm that this work does not contain any studies with human participants performed by any of the authors.
Consent to participate
Not applicable.
Consent to publish
The author grants the publisher the sole and exclusive license of the full copyright in the contribution, which license the publisher hereby accepts.
Conflict of interest
The authors declare no competing interests.
Additional information
Publisher's note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Shao, Z., Li, G., Liu, W. et al. Advance in the research of electric pulse-assisted cutting. Int J Adv Manuf Technol 127, 2107–2123 (2023). https://doi.org/10.1007/s00170-023-11607-7
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-023-11607-7