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Development of in situ MMC joint using friction stir spot welding of Al6061-T6

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Abstract

In this study, friction stir spot welded joints of Al6061-T6 were obtained using silicon carbide particles as reinforcement. The effect of reinforced particles along with process parameters was analyzed in terms of tensile-shear strength, weld structure, and hook formation. The investigations revealed that tensile-shear strength increased by 29.78% with incorporation of silicon carbide particles in the weld region. The guiding hole diameter was found to be a significant parameter for improved weld strength. Optimal levels of tool rotation speed, pre-dwelling time, and guiding hole diameter were observed as effective process parameters for better weld quality. Weld cross sections were studied under a stereo zoom microscope and an optical microscope to observe different bonding regions. The scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) confirmed the presence of silicon carbide particles in the weld region.

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Acknowledgements

The authors wish to acknowledge SIEMENS Centre of Excellence, Punjab Engineering College (Deemed to be University), Chandigarh for providing the research facility.

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  1. Punjab Engineering College (Deemed to Be University), Chandigarh, India

    Neeru Chaudhary & Sarbjit Singh

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  1. Neeru Chaudhary
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The first draft of the manuscript was written by the first author, and all the authors commented on previous versions of the manuscript. All the authors read and approved the final version of the manuscript.

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Correspondence to Neeru Chaudhary.

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Chaudhary, N., Singh, S. Development of in situ MMC joint using friction stir spot welding of Al6061-T6. Int J Adv Manuf Technol 123, 3633–3646 (2022). https://doi.org/10.1007/s00170-022-10490-y

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