Abstract
The electroplated super-hard abrasive wheel is prone to cause the blockage of wheel and the burnout of workpiece in high efficiency grinding due to insufficient of chip storage space. Ordered arrangement of abrasives technology is an effective method to improve sharpness and chip storage space of wheel. Moreover, it also can reduce grinding heat generation. Therefore, an ordered electroplated CBN wheel with dislocation arrangement of abrasives is developed by a new imprint dispensing method in this paper. Grinding force model of a dislocation arrangement of abrasives is established and discussed. Grinding forces, grinding temperatures and surface morphology of workpiece and wheel are compared with the traditional electroplated CBN wheel in dry grinding experiments. The results show that grinding force decreases by 15–20% and grinding temperature decreases by 6–20% in high-speed shallow grinding. However, grinding force increases by 5–15% and grinding temperature increases about 5% in high-efficiency deep grinding. Grinding forces are not only affected by abrasive arrangement but also by grinding amount. Surface quality of workpiece is worse when using the ordered wheel due to a considerable reduction in abrasive number, but the ordered wheel is no blockage.
Similar content being viewed by others
References
Yu TY, Bastawros AF, Chandra A (2017) Experimental and modeling characterization of wear and life expectancy of electroplated CBN grinding wheels. Int J Mach Tool Manuf 121:70–80. https://doi.org/10.1016/j.ijmachtools.2017.04.013
Hood R, Cooper P, Aspinwall DK, Soo SL, Lee DS (2015) Creep feed grinding of γ-TiAl using single layer electroplated diamond superabrasive wheels. CIRP J Manuf Sci Technol 11:36–44. https://doi.org/10.1016/j.cirpj.2015.07.001
Zhi G, Li XK, Bi WY, Tang JJ, Rong YM (2015) The measurement and analysis of micro bonding force for electroplated CBN grinding wheels based on response surface methodology. Eng Fail Anal 57:377–388. https://doi.org/10.1016/j.engfailanal.2015.04.006
Li Z, Ding WF, Shen L, Xi XX, Fu YC (2016) Comparative investigation on high-speed grinding of TiCp/Ti–6Al–4V particulate reinforced titanium matrix composites with single-layer electroplated and brazed CBN wheels. Chin J Aeronaut 29(5):1414–1424. https://doi.org/10.1016/j.cja.2016.01.005
Upadhyaya RP, Malkin S (2004) Thermal aspects of grinding with electroplated CBN wheels. J Manuf Sci Eng Trans ASME 126(1):107–114. https://doi.org/10.1115/1.1644547
Shi Z, Malkin S (2003) An investigation of grinding with electroplated CBN wheels. CIRP Ann Manuf Technol 52(1):267–270. https://doi.org/10.1016/S0007-8506(07)60581-2
Ghosh A, Chattopadhyay AK (2007) On cumulative depth of touch-dressing of single layer brazed cBN wheels with regular grit distribution pattern. Mach Sci Technol 11(2):259–270. https://doi.org/10.1080/10910340701359711
Li QL, Xu JH, Su HH, Lei WN (2015) Fabrication and performance of monolayer brazed CBN wheel for high-speed grinding of superalloy. Int J Adv Manuf Technol 80(5–8):1173–1180. https://doi.org/10.1007/s00170-015-7125-z
Wu SX, Zhang FL, Ni YQ, Chen F, Yan ZQ (2020) Grinding of alumina ceramic with microtextured brazed diamond end grinding wheels. Ceram Int 46(12):19767–19784. https://doi.org/10.1016/j.ceramint.2020.05.009
Ding WF, Linke B, Zhu YJ, Li Z, Fu YC, Su HH, Xu JH (2017) Review on monolayer CBN superabrasive wheels for grinding metallic materials. Chin J Aeronaut 30(1):109–134. https://doi.org/10.1016/j.cja.2016.07.003
Aurich JC, Herzenstiel P, Magg T (2008) High-performance dry grinding using a grinding wheel with a defined grain pattern. CIRP Ann Manuf Technol 57(1):357–362. https://doi.org/10.1016/j.cirp.2008.03.093
Aurich JC, Braun O, Warnecke G (2003) Development of a superabrasive grinding wheel with defined grain structure using kinematic simulation. CIRP Ann Manuf Technol 52(1):275–280. https://doi.org/10.1016/S0007-8506(07)60583-6
Yuan HP, Gao H, Liang YD (2010) Fabrication of a new-type electroplated wheel with controlled abrasive cluster and its application in dry grinding of CFRP. Int J Abras Technol 3(4):299–315. https://doi.org/10.1504/IJAT.2010.036963
Kuffa M, Kuster F, Wegener K (2017) Comparison of lubrication conditions for grinding of mild steel with electroplated cBN wheel. CIRP J Manuf Sci Technol 18:53–59. https://doi.org/10.1016/j.cirpj.2016.09.002
Yu HY, Lyu YS, Wang J (2019) Experimental investigation on grinding temperature of Ti-6Al-4V using biomimetic engineered grinding wheel. Int J Precis Eng Manuf-Green Technol 6(2):163–173. https://doi.org/10.1007/s40684-019-00050-3
Yu HY, Lyu YS, Wang J (2016) Study on wear of the grinding wheel with an abrasive phyllotactic pattern. Wear 358–359:89–96. https://doi.org/10.1016/j.wear.2016.04.007
Lyu YS, Yu HY, Wang J, Zhao GW, Liu ZZ (2017) Improved performance of electroplated grinding wheels using a new method of controlled grain size sorting. J Manuf Process 30:336–342. https://doi.org/10.1016/j.jmapro.2017.10.004
Luo SY, Yu TH, Liu CY, Chen MH (2009) Grinding characteristics of micro-abrasive pellet tools fabricated by a LIGA-like process. Int J of Mach Tools Manuf 49(3–4):212–219. https://doi.org/10.1016/j.ijmachtools.2008.11.007
Chen CS, Tang JY, Chen HF, Zhao B (2018) An active manufacturing method of surface micro structure based on ordered grinding wheel and ultrasonic-assisted grinding. Int J Adv Manuf Technol 97(5–8):1627–1635. https://doi.org/10.1007/s00170-018-2044-4
He QS, Fu YC, Chen JJ, Zhang W (2016) Investigation on heat transfer performance of heat pipe grinding wheel in dry grinding. J Manuf Sci Eng Trans ASME 138(11):111009–1–111009–8. https://doi.org/10.1115/1.4033445
Funding
This study receives financial support from the Youth Science Foundation of China (no. 51605144) and the National Natural Science Foundation of China (No. 51775170).
Author information
Authors and Affiliations
Contributions
Qingshan He conceived the experiments and reviewed; Yongchen Xie conducted the experiments; Tianli Liu, Yanjun Zhao, Shihua Li, and Zhongming Cui analyzed the results. All authors review the manuscript.
Corresponding author
Ethics declarations
Competing interests
The authors declare no competing interests.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
He, Q., Xie, Y., Liu, T. et al. Experimental investigation on performance of electroplated CBN wheel with ordered arrangement of abrasives in dry grinding. Int J Adv Manuf Technol 121, 4919–4927 (2022). https://doi.org/10.1007/s00170-022-09541-1
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-022-09541-1