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Simulation analysis and experiment of instantaneous temperature field for grinding face gear with a grinding worm

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Abstract

In this paper, a transient temperature calculation model for simulating grinding face gear with a grinding worm is proposed. Firstly, according to the principle of differential geometry, the equations for determining contact length and contact width of the instantaneous grinding area between the worm grinding wheel and the face gear are deduced. Based on the method for the single abrasive particle cutting force and grinding heat, a mathematical model for the grinding force and grinding heat of the face gear is established, and the theoretical calculation formula of the instantaneous maximum temperature for grinding teeth of the face gear is obtained. Secondly, a finite element model of temperature field for face gear grinding with moving heat load of grinding worm wheel is established, and the influence law of grinding process parameters on tooth surface temperature is studied. Finally, the validity of the temperature field simulation model is verified by multi-group temperature testing experiments for face gear grinding.

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Data availability

All data and parameters for the simulation model used in this paper have been provided.

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Funding

This work was supported by the National Natural Science Foundation of China (51675424, 51075328),the Fundamental Research Funds for the Central Universities, the Natural Science Foundation of Shaanxi (2018JM5090), and the 111 Project (Grant no. B13044).

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Authors and Affiliations

  1. School of Mechanical Engineering, Northwestern Polytechnical University, Xi’an, 710072, China

    Hui Guo, Xuyang Wang & Ning Zhao

  2. Transmission System Center, AECC Hunan Aviation Powerplant Research Institute, Zhuzhou, 412002, China

    Bibo Fu & Li Liu

Authors
  1. Hui Guo
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  2. Xuyang Wang
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  3. Ning Zhao
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  4. Bibo Fu
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  5. Li Liu
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Contributions

All the authors contributed to the study conception and design. Material preparation, data collection, and analysis were performed by Hui Guo, Xuyang Wang, and Ning Zhao. The first draft of the manuscript was written by Xuyang Wang and Hui Guo, and all the authors commented on previous versions of the manuscript. All the authors read and approved the final manuscript.

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Correspondence to Hui Guo.

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The work described in this paper is the result of an original research, it has not been published before, and it is not under consideration for publication elsewhere.

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The authors declare no competing interests.

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Guo, H., Wang, X., Zhao, N. et al. Simulation analysis and experiment of instantaneous temperature field for grinding face gear with a grinding worm. Int J Adv Manuf Technol 120, 4989–5001 (2022). https://doi.org/10.1007/s00170-022-09036-z

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  • DOI: https://doi.org/10.1007/s00170-022-09036-z

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