Abstract
New trends in the manufacture of gears are associated with the use of new gear-grinding technologies. Discontinuous profile gear grinding by a profile wheel, compared to the continuous generating gear grinding by a grinding worm, provides for a higher accuracy (DIN 3-6) but yields less performance through both the higher grinding temperature and possibility of grinding burns. The grinding temperature is one of the factors limiting the performance of the profile gear-grinding operation. There are two most commonly used methods involved for determining the grinding temperature: a fully analytical method based on analytical models and the simulation one based on the similar set of models which are working under computer control with the temperature field monitoring. However, the continuity and interrelation of these methods for determining and studying the profile gear-grinding temperature have not yet been investigated. The relevance of this problem is currently the most pronounced in the connection with the development of appropriate technological preconditions and gear-grinding subsystems for the grinding operation designing, monitoring, and diagnosing which allow adapting the elements of the grinding system to higher productivity. The software for these subsystems can be created on the basis of the analytical mathematical models of the temperature field because simulation modeling takes a lot of time. That is why, in other equal conditions, the comparison of the results of analytical and simulation modeling helps choosing the right way for further improvement of the profile grinding technology on CNC machines.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Larshin V, Lishchenko N (2019) Adaptive profile gear grinding boosts productivity of this operation on the CNC machine tools. Lect Notes Mech Eng part F2:79–88. https://doi.org/10.1007/978-3-319-93587-4_9
Larshin V, Lishchenko N (2018) Gear grinding system adapting to higher CNC grinder throughput. MATEC Web of Conferences, vol. 226, 04033, pp 1–6. https://doi.org/10.1051/matecconf/201822604033
Lishchenko N (2018) Profile gear grinding temperature determination. Transactions of Kremenchuk Mykhailo Ostrohradskyi National University, pp 100–108. https://doi.org/10.30929/1995-0519.2018.1.100-108
Larshin VP, Kovalchuk EN, Yakimov AV (1986) Primenenie resheniy teplofizicheskikh zadach k raschetu temperatury i glubiny defektnogo sloya pri shlifovanii (Application of solutions of thermophysical problems to the calculation of the temperature and depth of the defective layer during grinding). In: Interuniversity collection of scientific works, Perm, pp 9–16
Larshin VP (1999) Tekhnologiya mnogonitochnogo rezboshlifovaniya pretsizionnykh khodovykh vintov (Multi-thread grinding technology for precision ball-screws). Trudy Odes Politekhn un-ta 2(8):87–91
Christof C, Schlattmeier H et al (2006) Optimization of the gear profile grinding process utilizing an analogy process. Gear technology (November/December), pp 34–40
Klocke F, Schlattmeier H (2004) Surface damage caused by gear profile grinding and its effects on flank load carrying capacity. Gear technology (September/October), pp 44–53
Jermolajev S, Brinksmeier E, Heinzel C (2018) Surface layer modification charts for gear grinding. CIRP Annals—Manuf Technol 1:1–4. https://doi.org/10.1016/j.cirp.2018.04.071
Jin Tan, Yi Jun, Peng Siwei (2017) Determination of burn thresholds of precision gears in form grinding based on complex thermal modelling and Barkhausen noise measurements. Int J Adv Manuf Technol 88(1–4):789–800
Fergania O, Shaoa Y, Lazoglub I et al (2014) Temperature Effects on Grinding Residual Stress. In: 6th CIRP International Conference on High Performance Cutting, HPC 2014, pp 2–6. https://doi.org/10.1016/j.procir.2014.03.100
Deivanathan R, Vijayaraghavan L (2013) Theoretical analysis of thermal profile and heat transfer in grinding. Int J Mech Mater Eng (IJMME) 8(1):21–31
Yadav RK (2014) Analysis of grinding process by the use of finite element methods. Elk Asia Pacific J Manuf Sci Eng 1(1)
Foeckerer T, Zaeh M, Zhang O (2013) A three-dimensional analytical model to predict the thermo-metallurgical effects within the surface layer during grinding and grind-hardening. Int J Heat Mass Transf 56:223–237. https://doi.org/10.1016/j.ijheatmasstransfer.2012.09.029
González-Santander JL (2016) Maximum temperature in dry surface grinding for high Peclet number and arbitrary heat flux profile. Mathematical Problems in Engineering—2016, pp 1–9. https://doi.org/10.1155/2016/8470493
Guo C, Malkin S (1995) Analysis of transient temperatures in grinding. J Eng Ind 117:571–577. https://doi.org/10.1115/1.2803535
Heinzel C, Sölter J, Jermolajev S et al (2014) A versatile method to determine thermal limits in grinding. In 2nd CIRP Conference on Surface Integrity (CSI), Procedia CIRP, vol 13, pp 131–136. https://doi.org/10.1016/j.procir.2014.04.023
Beizhi L, Dahu Z, Zhenxin Z et al (2011) Research on workpiece surface temperature and surface quality in high-speed cylindrical grinding and its inspiration. Adv Mater Res 325:19–27. https://doi.org/10.4028/www.scientific.net/AMR.325.19
Li Hao N, Axinte D (2017) On a stochastically grain-discretised model for 2D/3D temperature mapping prediction in grinding. Int J Mach Tools Manuf, pp 1–27. https://doi.org/10.1016/j.ijmachtools.2017.01.004
Tadeu A, Simoes N (2006) Three-dimensional fundamental solutions for transient heat transfer by conduction in an unbounded medium, half-space, slab and layered media. Eng Anal Bound Elem 30(5):338–349. https://doi.org/10.1016/j.enganabound.2006.01.011
Xun Chen, Öpöz T (2016) Effect of different parameters on grinding efficiency and its monitoring by acoustic emission. Prod Manuf Res Open Access J4(1):190–208. https://doi.org/10.1080/21693277.2016.1255159
Malkin S, Guo C (2007) Thermal analysis of grinding. Annal CIRP 56:760–782. https://doi.org/10.1016/j.cirp.2007.10.005
Jaeger JC (1942) Moving sources of heat and temperature at sliding contact. Proc Roy Soc N S Wales 76:203–224
Carslaw HS, Jaeger JC (1959) Conduction of heat in solids, 2nd edn. University Press, Oxford, p 510
Sipaylov VA (1978) Teplovye protsessy pri shlifovanii i upravlenie kachestvom poverkhnosti (Thermal processes during grinding and surface quality control). Moskva, Mashinostroenie, p 167
Larshin V, Lishchenko N (2018) Research methodology for grinding systems. Russ Eng Res 38(9):712–713. https://doi.org/10.3103/S1068798X18090204
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2020 Springer Nature Switzerland AG
About this paper
Cite this paper
Lishchenko, N.V., Larshin, V.P. (2020). Gear-Grinding Temperature Modeling and Simulation. In: Radionov, A., Kravchenko, O., Guzeev, V., Rozhdestvenskiy, Y. (eds) Proceedings of the 5th International Conference on Industrial Engineering (ICIE 2019). ICIE 2019. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-030-22063-1_32
Download citation
DOI: https://doi.org/10.1007/978-3-030-22063-1_32
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-22062-4
Online ISBN: 978-3-030-22063-1
eBook Packages: EngineeringEngineering (R0)