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Influence of clamping errors on the machining deformation of diesel body under multi-stress field coupling condition

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Abstract

Geometrical errors induced by clamping errors hinder the machining accuracy of diesel engines. However, the existing researches are mostly focus on cutting-induced errors, and not much attention was given to clamping. This paper presents a method for analysing the clamping geometrical errors of a diesel engine body under multi-stress field coupling. First, the force on the diesel engine body is analysed for the preloading condition, according to the deformation of the bearing bush. Second, the clamping errors during the machining of the key holes of the diesel engine body are calculated for two clamping states. Finally, according to the angular errors and states of the contact area, the locating error components are discussed, and the effect of the locating error is analysed. The results show that (1) the larger the angular error, the stronger the effect on the body deformation; (2) angular errors weakly affect the body deformation for the same contact state of the diagonal area; and (3) the larger the contact area, the smaller the impact on the body deformation.

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Funding

This work was supported by the National Natural Science Foundation of China (No. 51605207), the Natural Science Foundation of Jiangsu Province of China (No. BK20160563), and the General Project of Natural Science Research for Institutions of Higher Education of Jiangsu Province of China (21KJB510016).

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Authors and Affiliations

  1. College of Mechanical Engineering, Jiangsu University of Science and Technology, Zhenjiang, Jiangsu, 212003, China

    Zhuhua Ai, Li Sun, Honggen Zhou, Chunjin Li, Xiaoxiang Bai & Guochao Li

  2. Shaanxi Diesel Engine Heavy Industry Co., Ltd, Xingping, Shaanxi, 713100, China

    Zhancheng Xie & Feng Feng

Authors
  1. Zhuhua Ai
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  2. Li Sun
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  3. Honggen Zhou
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  4. Chunjin Li
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  5. Xiaoxiang Bai
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  6. Guochao Li
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  7. Zhancheng Xie
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  8. Feng Feng
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Contributions

Li Sun: Conceptualisation, methodology, software; ZhuHua Ai: data curation, writing — original draft preparation, editing; Honggen Zhou; Chunjin Li; Guochao Li: investigation; Zhancheng Xie; Feng Feng: supervision, software, validation; Xiaoxiang Bai: writing — reviewing.

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Correspondence to Li Sun.

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Ai, Z., Sun, L., Zhou, H. et al. Influence of clamping errors on the machining deformation of diesel body under multi-stress field coupling condition. Int J Adv Manuf Technol 124, 4075–4097 (2023). https://doi.org/10.1007/s00170-022-08800-5

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  • DOI: https://doi.org/10.1007/s00170-022-08800-5

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