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Formation of metal composites by detonation spray of powder mixtures

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Abstract

The feasibility study of elaboration of metal composite coatings by detonation spray using the blends of iron, nickel, copper, cobalt, and aluminum powders was performed using different spray modes. The numerical simulation of particle parameters showed that the particles formed the coating in solid, semi-molten, or molten state depending on the spraying modes, particle material, and particle size. It was shown that successful formation of the coating containing all powder mixture components could be achieved in case of proper optimization of spraying parameters. Obtained Fe-Co-Ni, Fe-Co-Ni-Cu, and Fe-Co-Ni-Cu-Al coatings had the uniform lamellae structure. However, the composition of the coatings differed from the initial powder mixture composition due to different deposition efficiencies of the powders. It was also found the mutual influence of blend components on bonding. In particular, the deposition efficiency of iron particles was probably affected by copper.

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Data availability

The authors declare that all data supporting the findings of this study are available within the article. No supplementary data are available.

Code availability

The LIH code used for simulation is not available for free downloading. The demands should be addressed to Vladimir Yu. Ulianitsky (ulianv@mail.ru).

Change history

  • 30 July 2021

    Springer Nature’s version of this paper was updated to present the correct author name Ahmad Ostovari Moghaddam.

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Funding

This work was supported by the Russian Science Foundation (project No. 20-19-00304).

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Authors and Affiliations

  1. Lavrentyev Institute of Hydrodynamics SB RAS, Novosibirsk, Russia

    Vladimir Yu. Ulianitsky & Denis K. Rybin

  2. University of Lyon, National Engineering School of Saint-Etienne (ENISE), LTDS Laboratory, UMR 5513, F42100, Saint-Etienne, France

    Alexey Sova & Maria Doubenskaia

  3. South Ural State University, Chelyabinsk, Russia

    Ahmad Ostovari Moghaddam, Marina Samodurova & Evgeny Trofimov

Authors
  1. Vladimir Yu. Ulianitsky
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  2. Denis K. Rybin
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  3. Alexey Sova
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  4. Ahmad Ostovari Moghaddam
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  5. Marina Samodurova
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  6. Maria Doubenskaia
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  7. Evgeny Trofimov
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Contributions

Vladimir Ulianitsky: Conceptualization, numerical simulation, methodology, formal analysis, supervision

Denis Rybin: Experimental investigation, numerical simulation, methodology, formal analysis

Alexey Sova: Methodology, formal analysis, writing - original draft

Ahmad Ostovari Moghaddam: Experimental investigation, formal analysis

Evgeny Trofimov: Experimental investigation, formal analysis

Maria Doubeskaia: Methodology, formal analysis

Marina Samodurova: Methodology, supervision

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Correspondence to Alexey Sova.

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Ulianitsky, V.Y., Rybin, D.K., Sova, A. et al. Formation of metal composites by detonation spray of powder mixtures. Int J Adv Manuf Technol 117, 81–95 (2021). https://doi.org/10.1007/s00170-021-07743-7

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