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Study on the influence of different cores on section quality in the process of pure rolling rotary draw bending wrinkling of profiles with “日”-shape section

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Abstract

Finite element analysis method is used to study the wrinkling of the inner wall of the “日”-shaped profile during the rotary draw bending process in this paper. Based on Abaqus/explicit platform, we establish finite element analysis (FEA) models of rotary draw bending process with flexible core device and rigid core device and discuss the improvement methods of two types of core and the causes of defects in profile forming. Comparing with the forming effect of two kinds of core devices in the rotary draw bending process through FEA, it is proved that adopting a rigid core device can reduce wrinkling obviously. It provides a theoretical basis for the reasonable design of the mold for the “日”-shaped section and has certain reference value for the actual production.

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Funding

This work was financially supported by the National Science Foundation of China (51675225); Project of Jilin Provincial Scientific and Technological Department (20180201074GX, 20190201110JC, 20190302037GX); the China Postdoctoral Science Foundation (2017M611321); the Project of Jilin Province Development and Reform Commission (2019C046-2); the Project of Education Department of Jilin Province (JJKH20180943KL).

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Authors and Affiliations

  1. Key Laboratory of Automobile Materials, Ministry of Education, and College of Materials Science and Engineering, Jilin University, Changchun, 130025, China

    Jicai Liang, Jiandong Li, Aicheng Wang, Yi Li & Ce Liang

  2. Roll Forging Institute, Jilin University, Changchun, 130025, Jilin, China

    Jicai Liang & Jiandong Li

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  1. Jicai Liang
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  2. Jiandong Li
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  3. Aicheng Wang
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  4. Yi Li
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  5. Ce Liang
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Correspondence to Ce Liang.

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Liang, J., Li, J., Wang, A. et al. Study on the influence of different cores on section quality in the process of pure rolling rotary draw bending wrinkling of profiles with “日”-shape section. Int J Adv Manuf Technol 110, 471–479 (2020). https://doi.org/10.1007/s00170-020-05903-9

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  • DOI: https://doi.org/10.1007/s00170-020-05903-9

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