Skip to main content
SpringerLink
Log in

Impact of springback on the cross-sectional deformation of H96 brass double-ridged rectangular tube in E-typed rotary draw bending

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

Cross-sectional deformation is one of the critical factors that affect the forming accuracy of double-ridged rectangular tube (DRRT) in E-typed rotary draw bending (RDB). In the forming process, springback is inevitable and it has a direct impact on the cross-sectional deformation. Based on ABAQUS platform, three-dimensional finite element (3D-FE) models for bending and springback of H96 brass DRRT in E-typed RDB were established. With the models, the impact of springback on the cross-sectional deformation was studied. Results show that after springback, the deformation of cross-sectional height and two ridge grooves spacing increase in cores-support zone while decrease in no-cores-support zone. The impact of springback on width deformation is not significant. The maximum values of cross-sectional height deformation and two ridge grooves spacing deformation from 0° to 30° become larger after springback, while the change rules of these two from 30° to 90° are reversed. What’s more, the maximum value of width deformation from 0° to 60° becomes larger after springback while that of outer ridge groove width deformation becomes smaller, and these two from 60° to 90° both have the reversed change rules as well.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Similar content being viewed by others

References

  1. Wang YS (1994) The double ridge wave guide process. Electronics process technology 6:18–19 (in Chinese)

    Google Scholar 

  2. Ruan ZG (2000) The bending and twisting process of the 24JS-3500 double ridge wave guide tube. Technology and Economy Information of Shipbuilding Industry 7:41–44 (in Chinese)

    Google Scholar 

  3. Liu CM, Liu YL, Shen HW, et al. (2013) Characteristics of cross section deformation of double-ridge rectangular tube of H96 brass in rotary draw bending process. Journal of Aeronautical Materials 33(6):13–19 (in Chinese)

    Google Scholar 

  4. Liu CM, Liu YL, Ren JH, et al. (2015) Influence of die constraint on cross-sectional deformation of H96 brass double-ridged rectangular tube in E-typed rotary draw bending process. Acta Aeronautica et Astronautica Sinica 36(4):1320–1329 (in Chinese)

    Google Scholar 

  5. Zhang HL, Liu YL, Yang H (2016) Deformation behaviors of double-ridged rectangular H96 tube in rotary draw bending under different mandrel types. Int J Adv Manuf Technol 82(9-12):1569–1580. doi:10.1007/s00170-015-7468-5

    Article  Google Scholar 

  6. Xiao YH, Liu YL, Yang H (2014) Research on cross-sectional deformation of double-ridged rectangular tube during H-typed rotary draw bending process. Int J Adv Manuf Technol 73(9-12):1789–1798. doi:10.1007/s00170-014-5968-3

    Article  Google Scholar 

  7. Xiao YH, Liu YL, Yang H (2014) Prediction of forming limit based on cross-sectional distortion for rotary draw bending of H96 brass double-ridged rectangular tube. Int J Adv Manuf Technol 71(5-8):1445–1454. doi:10.1007/s00170-013-5552-2

    Article  Google Scholar 

  8. Miller JE, Kyriakides S, Bastard AH (2001) On bend-stretch forming of aluminum extruded tubes-I: experiments. International Journal of Mechanical Sciences 43(5):1283–1317. doi:10.1016/S0020-7403(00)00039-4

    Article  MATH  Google Scholar 

  9. Miller JE, Kyriakides S (2003) Three-dimensional effects of the bend-stretch forming of aluminum tubes. International Journal of Mechanical Sciences 45(1):115–140. doi:10.1016/S0020-7403(03)00036-5

    Article  MATH  Google Scholar 

  10. Jin CH, Zhou XB, Diao KS, et al. (2004) Numerical simulation of a stretch bending process for extruded aluminum rectangular tubes. Materials Science & Technology 12(6):572–575 (in Chinese)

    Google Scholar 

  11. Jin CH, Zhou XB (2007) PS2F based on spring back in stretch wrap bending of aluminum profiles. Journal of Plasticity Engineering 14(3):1–4 (in Chinese)

    MathSciNet  Google Scholar 

  12. Paulsen F, Welo T (2001) Cross-sectional deformations of rectangular hollow sections in bending: Part II—analytical models. International Journal Mechanical Sciences 43(1):131–152. doi:10.1016/S0020-7403(99)00107-1

    Article  MATH  Google Scholar 

  13. Paulsen F, WeloT (2001) A Design Method for Rectangular Hollow Sections in Bending. Journal of Materials Processing Technology 113(1-3): 699-704. doi:10.1016/S0924-0136(01)00671-9

  14. Paulsen F, Welo T (2002) A Design Method for Prediction of Dimensions of Rectangular Hollow Sections Formed in Stretch Bending. Journal of Materials Processing Technology 128(1-3):48–66. doi:10.1016/S0924-0136(02)00178-4

    Article  Google Scholar 

  15. Corona E (2004) A Simple Analysis for Bend-stretch Forming of Aluminum Extrusion. International Journal of Mechanical Science 46(3):433–448. doi:10.1016/j.ijmecsci.2004.03.010

    Article  Google Scholar 

  16. Zhao GY, Liu YL, Yang H, et al. (2010) Cross-sectional distortion behaviors of thin-walled rectangular tube in rotary-draw bending process. Tran. Nonferrous Met. Soc. China 20(3):484–489. doi:10.1016/S1003-6326(09)60166-7

    Article  Google Scholar 

  17. Zhang K, Liu YL, Yang H (2013) Influence of retracting mandrel on spring back of H96 thin-walled rectangular wave-guide tube in rotary draw bending process. Materials Science & Technology 21(1):56–61 (in Chinese)

    Google Scholar 

  18. Zhu YX, Liu YL, Yang H (2012) Sensitivity of springback and section deformation to process parameters in rotary-draw bending of thin-walled rectangular H96 brass tube. Transactions of Nonferrous Metals Society of China 22(9):2233–2240. doi:10.1016/S1003-6326(11)61454-4

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

  1. State Key Laboratory of Solidification Processing, School of Materials Science and Engineering, Northwestern Polytechnical University, Xi’an, 710072, China

    Xusheng Zheng, Yuli Liu, Chunmei Liu & He Yang

Authors
  1. Xusheng Zheng
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Yuli Liu
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Chunmei Liu
    View author publications

    You can also search for this author in PubMed Google Scholar

  4. He Yang
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Yuli Liu.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Zheng, X., Liu, Y., Liu, C. et al. Impact of springback on the cross-sectional deformation of H96 brass double-ridged rectangular tube in E-typed rotary draw bending . Int J Adv Manuf Technol 89, 3451–3458 (2017). https://doi.org/10.1007/s00170-016-9320-y

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-016-9320-y

Keywords

Search

Navigation