Skip to main content
SpringerLink
Log in

Analysis and experimental study of cycloid gear form grinding temperature field

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

Form grinding is the finishing process of the cycloid gear of RV reducer. In order to avoid the tooth surface burn of the cycloid gear during the grinding process and improve the grinding efficiency, the heat distribution ratio and the convection heat dissipation coefficient during the grinding process are calculated. The computer simulation software ANSYS 17.0 is used to calculate the instantaneous temperature field of the tooth surface during the grinding process of the cycloid gear. The distribution of the instantaneous temperature field of the tooth surface along the axial of the gear is obtained. According to the characteristics of the YK7350B gear grinding machine, the grinding process parameters is reasonably selected, and the grinding experiment is carried out. The metallographic structure of the burned section of the experimental part was observed by the ProgRes C5 metallographic measuring instrument to verify the simulation results. The research is beneficial to predict the temperature field distribution of the tooth surface of the cycloid gear and select the grinding process parameters reasonably.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16
Fig. 17
Fig. 18
Fig. 19
Fig. 20
Fig. 21
Fig. 22
Fig. 23
Fig. 24
Fig. 25
Fig. 26
Fig. 27
Fig. 28
Fig. 29
Fig. 30
Fig. 31
Fig. 32
Fig. 33
Fig. 34
Fig. 35
Fig. 36
Fig. 37
Fig. 38
Fig. 39
Fig. 40

Similar content being viewed by others

References

  1. Stephen P, Radzevich, Krehel R (2012) Determination of the grinding wheel profile and its setup for use in finishing cylindrical gears with an evolvent profile. Int J Adv Manuf Technol 63:875–879

    Article  Google Scholar 

  2. Wei J, Zhang G (2010) A precision grinding method for screw rotors using CBN grinding wheel. Int J Adv Manuf Technol 48:495–503

    Article  Google Scholar 

  3. Shih Y-P, Chen S-D (2012) A flank correction methodology for a five-axis CNC gear profile grinding machine. Mech Mach Theory 47:31–45

    Article  Google Scholar 

  4. Wang Z, Li Y, Yu T, Zhao J, Wen PH (2019) Prediction of 3D grinding temperature field based on meshless method considering infinite element. Int J Adv Manuf Technol 100:3067–3084

    Article  Google Scholar 

  5. Su JX, Ke QX, Deng XZ, Ren XZ (2019) Numerical simulation and experimental analysis of temperature field of gear form grinding [J]. Int J Adv Manuf Technol 97:2351–2367

    Article  Google Scholar 

  6. Jaeger JC (1942) Moving sources of heat and the temperature at sliding contacts. Proc Royal Soc New South Wales 76:203–224

    Google Scholar 

  7. Zhang L, Mahdi M (1995) Applied mechanics in grinding: IV the mechanism of grinding induced phase transformation. Int J Mach Tools Manuf 35(10):1397–1409

    Article  Google Scholar 

  8. Guo C, Malkin S (1995) Analysis of transient temperature in grinding. J Eng Ind 117:571–577

    Article  Google Scholar 

  9. Hahn RS (1962) The Nature of the Grinding Process. Proceeding of 3rd International Machine Tool Design and Research Conference. Birmingham, England, 43:129–154

  10. Yang L, Wang L, Liu Q (2018) Grinding performance of a new micro-crystalline corundum wheel when form-grinding automobile gears. Int J Adv Manuf Technol 45:1514–1527

    Google Scholar 

  11. Skuratov DL, Fedorov DG Temperature fields in grinding by abrasive wheels. Int J Adv Manuf Technol 37:557–560

  12. Wang X, Yu T, Sun X (2016) Study of 3D grinding temperature field based on finite difference method: considering machining parameters and energy partition. Int J Adv Manuf Technol 84:915–928

    Google Scholar 

  13. Malkin S (1974) Thermal aspects of grinding, part2-surface temperature and workpiece burn. J Eng Ind Trans ASME 46:484–490

    Google Scholar 

  14. Mao C (2008) Research on temperature field and thermal damage of plane grinding. Hunan University, Changsha, pp 96–97

    Google Scholar 

  15. Yong Y (2009) Finite element simulation of temperature field of ultra-high speed grinding of metal materials. Hunan University, Changsha, pp 25–29

    Google Scholar 

  16. Qingxun K (2019) Research on optimization design of grinding and machining parameters of RV reducer cycloid grinding. Henan University of Science and Technology, Luoyang, pp 30–31

    Google Scholar 

  17. Shen N, Dongjie Z, Zhongda L (2003) New handbook of metal materials. Science Press, Beijing, pp 63–203

    Google Scholar 

  18. Xiaozhong R, Hu H, Dong H et al (2015) Influence of grinding process parameters on grinding temperature of helical gear. J Henan Univ Sci Technol: Natl Sci Ed 36(3):9–13

    Google Scholar 

Download references

Funding

This work is supported by the National Natural Science Foundation of China (Grant Nos. 51775171 and 51575160) and the Science and Technology Project of the Education Department of Henan Province (Grant No. 15A460015).

Author information

Authors and Affiliations

  1. School of Mechatronics Engineering, Henan University of Science and Technology, Luoyang, Henan, China

    JianXin Su & XiaoZhong Deng

  2. Collaborative Innovation Center of Machinery Equipment Advanced Manufacturing of Henan Province, Luoyang, Henan Province, China

    JianXin Su & XiaoZhong Deng

  3. Luoyang Vocational and Technical College, Luoyang, Henan, China

    YanZhen Zhang

Authors
  1. JianXin Su
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. YanZhen Zhang
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. XiaoZhong Deng
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to JianXin Su.

Additional information

Publisher’s note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Su, J., Zhang, Y. & Deng, X. Analysis and experimental study of cycloid gear form grinding temperature field. Int J Adv Manuf Technol 110, 949–965 (2020). https://doi.org/10.1007/s00170-020-05832-7

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-020-05832-7

Keywords

Search

Navigation