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An optimized convolutional neural network for chatter detection in the milling of thin-walled parts

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Abstract

Chatter is a self-excited vibration that frequently occurs in thin-walled parts milling, which has become a major limitation to productivity and quality. Additionally, convolutional neural network (CNN) has been widely used in detection and classification, but the accuracy and convergence are affected by the initial weight and hyperparameters. Therefore, based on CNN, a method of chatter detection for the milling of thin-walled parts is proposed, which is realized by recognizing the image of the machined surface. First, aiming at the challenges of neural networks in which the weight is randomly initialized, a weight initialization method is proposed based on an improved magnetic bacteria optimization algorithm. The optimal magnetosome of each generation is used to adjust the magnetic moment of the next generation so that the population approaches the optimal solution direction to search for the global optimal value. Second, an improved genetic algorithm is proposed to optimize the network structure and improve the optimization efficiency of hyperparameters. The tabu list and the hill climbing algorithm are introduced into the improved genetic algorithm to avoid repeatedly counting the fitness of the same point and solving the oscillation problem near the optimal solution. The experimental results show that the accuracy, the value of the Matthew correlation coefficient, and the F1 Score value of proposed CNN are 98.3%, 95.5%, and 98.8%, respectively. Compared with other algorithms, the proposed method, which has outstanding recognition performance, is competent in contactless chatter detection.

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Funding

This work is supported by the Chinese National Key Research and Development Program (2016YFC0802900), the National Natural Science Foundation of China (51605422), the Natural Science Foundation of Hebei Province (E2017203372, E2017203156), and the open fund for Jiangsu Key Laboratory of Advanced Manufacturing Technology (HGAMTL-1706).

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Authors and Affiliations

  1. Jiangsu Key Laboratory of Advanced Manufacturing Technology, Huaian City, Jiangsu Province, People’s Republic of China

    Weiguo Zhu

  2. College of Mechanical Engineering, Yanshan University, Qinhuangdao City, Hebei Province, People’s Republic of China

    Jichao Zhuang, Baosu Guo, Weixiang Teng & Fenghe Wu

  3. Heavy-duty Intelligent Manufacturing Equipment Innovation Center of Hebei Province, Qinhuangdao City, Hebei Province, People’s Republic of China

    Baosu Guo & Fenghe Wu

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  1. Weiguo Zhu
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  5. Fenghe Wu
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Correspondence to Fenghe Wu.

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Zhu, W., Zhuang, J., Guo, B. et al. An optimized convolutional neural network for chatter detection in the milling of thin-walled parts. Int J Adv Manuf Technol 106, 3881–3895 (2020). https://doi.org/10.1007/s00170-019-04899-1

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