Skip to main content
Log in

Study on induction brazing of diamond grits coated by physical vapor deposition

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

In this study, induction brazing was performed on diamond grits coated with amorphous NiCrBSi alloy (1.6-μm thick) deposited by physical vapor deposition (PVD). The brazing alloy exhibited better wetting toward the coated diamond grits than toward the uncoated diamond grits during induction brazing. The fine chromium-carbon compounds were evenly distributed between the brazed diamond grits with coating and the brazing alloy. However, the bulky chromium-carbon compounds were unevenly distributed between the brazed uncoated diamond grits and the brazing alloy. Cylindrical grinding of casting aluminum ZL102 plate with thickness of 15 mm was also performed using the brazed diamond burs fabricated with the coated diamond grits and uncoated diamond grits, respectively. The falloff percentage of brazed coated diamond grits was lower than that of brazed uncoated diamond grits. Accordingly, the temperature of processing arc area of the brazed diamond bur fabricated with the coated diamond grits was lower than that of the brazed diamond bur fabricated with the uncoated diamond grits, and its rate of removal of material was higher than that of the brazed diamond bur fabricated with the uncoated diamond grits.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Artini C, Muolo ML, Passerone A (2012) Diamond-metal interfaces in cutting tools: a review. J Mater Sci 47:3252–3264

    Article  Google Scholar 

  2. Zhou Y, Wang C, Zhang F, Xu Z (2008) Cr powder-activated induction brazing of diamond grits with Ag-Cu-Zn alloy. Mater Manuf Process 23:352–356

    Article  Google Scholar 

  3. Yamazaki T, Suzumura A (2006) Reaction products at brazed interface between Ag-Cu-V filler metal and diamond (111). J Mater Sci 41:6409–6416

    Article  Google Scholar 

  4. Klotz UE, Khalid FA, Elsener HR (2006) Nanocrystalline phases and epitaxial interface reactions during brazing of diamond grits with silver based Incusil-ABA alloy. Diam Relat Mater 15:1520–1524

    Article  Google Scholar 

  5. Ma B, Lian F (2013) Study on the use of CuSnTi brazing alloy for induction brazing of diamond grits surface-treated by direct current plasma chemical vapor deposition. Int J Refract Met Hard Mater 41:339–344

    Article  Google Scholar 

  6. Ding WF, Xu JH, Chen ZZ, Yang CY, Song CJ, Fu YC (2013) Fabrication and performance of porous metal-bonded CBN grinding wheels using alumina bubble particles as pore-forming agents. Int J Adv Manuf Technol 67(5–8):1309–1315

    Article  Google Scholar 

  7. Tan ZQ, Li ZQ, Xiong DB, Fan GL, Ji G, Zhang D (2014) A predictive model for interfacial thermal conductance in surface metallized diamond aluminum matrix composites. Mater Des 55:257–262

    Article  Google Scholar 

  8. Sivaramakrishna A, Clayton HS, Mogorosi MM, Moss JR (2010) Hydrocarbon (pi- and sigma-) complexes of nickel, palladium and platinum synthesis, reactivity and applications. Coord Chem Rev 254:2904–2932

    Article  Google Scholar 

  9. Ma B, Yu Q (2012) Hot-filament chemical vapor deposition of amorphous carbon film on diamond grits and induction brazing of the diamond grits. Appl Surf Sci 258(10):4750–4755

    Article  Google Scholar 

  10. Ma QS, Li YJ, Wu N, Wang J (2013) Microstructure of vacuum-brazed joints of super-Ni/NiCr laminated composite using nickel-based amorphous filler metal. J Mater Eng Perform 22(6):1660–1665

    Article  Google Scholar 

  11. Lemus-Ruiz J, Tellez-Arias MG, Bedolla A, Lara G (2011) Mechanical properties of AISI 316 L stainless steels joined with a commercial Ni based amorphous foil. Mater Werkst 42(5):429–434

    Article  Google Scholar 

  12. Ma B, Lou J, Pang Q (2014) Brazed diamond micropowder bur fabricated by supersonic frequency induction heating for precision machining. J Mater Eng Perform 23(4):1505–1510

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Bojiang Ma.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Ma, B., Zhu, H. Study on induction brazing of diamond grits coated by physical vapor deposition. Int J Adv Manuf Technol 80, 599–605 (2015). https://doi.org/10.1007/s00170-015-7047-9

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-015-7047-9

Keywords

Navigation