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A practical optimization design of helical geometry drill point and its grinding process

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Abstract

Drill with helical geometry drill point was developed to avoid the disadvantages of planar drill. For the visualization design and optimization of helical drill, a numerical modeling and simulation CAD system has been developed based on the mathematical models of helical drill. The characteristics of helical drill, such as lip clearance angle along cutting lip, heel clearance angle along flank surface, cutting edge inclination angle, rake angle, and so on, are described. Therefore, drill geometric parameters are modified reasonably according to different drilling requirements by the aid of the developed CAD simulation system. Besides, grinding parameters are obtained to guide the flank grinding process of helical drill. A case has been given to demonstrate the function of the system. And the calculated grinding parameters in the above case have been applied on a five-axis CNC grinding machine RollomΛtic 620XS with an assistant fixture to accomplish the flank grinding process. Drill geometry of ground drill shows good agreement with the simulative one, which validates the accuracy of proposed model method and relative CAD system.

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Correspondence to Lan Yan.

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Yan, L., Jiang, F. A practical optimization design of helical geometry drill point and its grinding process. Int J Adv Manuf Technol 64, 1387–1394 (2013). https://doi.org/10.1007/s00170-012-4109-0

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  • DOI: https://doi.org/10.1007/s00170-012-4109-0

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