Skip to main content
Log in

A new approach to develop high temperature foam core sandwich structures using air plasma spraying

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

Foam core sandwich structures exhibit mechanical performance comparable to conventional materials at much lower weight and potentially lower cost. An advanced production technique for manufacturing foam core sandwich structures with high temperature constituents is introduced. Skin and core are the main components of a sandwich beam. The various manufacturing processes are available to join skins and core to make a sandwich construction. Here, skins are developed on the surface of the core using air plasma spray technique. It is a rapid technique which eliminates joining process. There will be a good adhesion between skin and core due to mechanical and metallurgical bonds. This technique has the capability to be put into series production.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

References

  1. Caprino G, Teti R (1989) Sandwich structures: handbook. II Prato, Padua

    Google Scholar 

  2. Vinson JR (1999) The behavior of sandwich structures of isotropic and composite materials: technomic publishing company. Lancaster, Pennsylvania

    Google Scholar 

  3. Wahll MJ (1979) Handbook of superalloys: international alloy compositions and designations series. Battelle, Columbus

    Google Scholar 

  4. Floreen S, Fuchs GE, Yang WJ (1994) The metallurgy of alloy 625. In: Loria, E. A (Ed.). Superalloy 718, 625, 706 and various derivatives. The minerals, metals & materials society. Warrendale, PA, pp 13–37

  5. Swellam M, Yi S, Fouad Ahmad M, Huber LM (1997) Mechanical properties of cellular materials. J Appl Polym Sci 63:383–393. doi:10.1002/(SICI)1097-4628(19970118)63:3<383::AID-APP15>3.0.CO;2-1

    Article  Google Scholar 

  6. Banhart J (2001) Manufacture, characterisation and application of cellular metals and metal foams. Prog Mater Sci 46:312–321. doi:10.1016/S0079-6425(00)00002-5

    Article  Google Scholar 

  7. Ashby MF (2005) Materials selection in mechanical design, butterworth-heinemann, 3rd edn, Elsevier

  8. Sypeck DJ (2005) Wrought aluminum truss core sandwich structures. Metall Mater Trans B 36:125–131. doi:10.1007/s11663-005-0012-5

    Article  Google Scholar 

  9. Wadley HNGN, Fleck A, Evans AG (2003) Fabrication and structural performance of periodic cellular metal sandwich structures. Compos Sci Technol 63:2331–2343. doi:10.1016/S0266-3538(03)00266-5

    Article  Google Scholar 

  10. Bitzer T (1997) Honeycomb technology. Chapman & Hall, New York

    Google Scholar 

  11. Heimann RB (1996) Plasma spray coating—principles and application. VCH, New York

    Book  Google Scholar 

  12. Fauchais P (2004) Understanding plasma spraying. J Phys D Appl Phys 37:86–108. doi:10.1088/0022-3727/37/9/R02

    Article  Google Scholar 

  13. Matejka D, Benko B (1989) Plasma spraying of metallic and ceramic materials. Wiley, New York

    Google Scholar 

  14. Azarmi F, Saaedi J, Coyle TW, Mostaghimi J (2008) Microstructure characterization of alloy 625 deposited on nickel foam using air plasma spraying. Adv Eng Mater 10(5):459–465. doi:10.1002/adem.200700196

    Article  Google Scholar 

  15. Azarmi F, Coyle TW, Mostaghimi J (2008) Optimization of atmospheric plasma spray process parameters using a design of experiment for alloy 625 coatings. J Therm Spray Technol 17(1):144–155. doi:10.1007/s11666-007-9142-4

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to F. Azarmi.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Azarmi, F., Coyle, T., Mostaghimi, J. et al. A new approach to develop high temperature foam core sandwich structures using air plasma spraying. Int J Adv Manuf Technol 44, 900–905 (2009). https://doi.org/10.1007/s00170-008-1913-7

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-008-1913-7

Keywords

Navigation