Abstract
The paper aims at proposing a method to develop a robust partially stabilized zirconia (PSZ) performance for the plasma spraying process with applications of surface response methodology and fractional factorial experiment. First, with the application of analysis of variance, significant factors are screened. Appropriately choosing control factors while constructing response functions helps to develop a robust process. Second, a nonlinear response surface function is designed to explore the space of the process. This smooths the progress of developing not only a proper relation between yielded and process variables, but also an optimal parameter setting that produces desirable response values. Experimental results show that a quadratic model with the proposed two-step design make it a simple, effective, and efficient way to a robust process. Model prediction is improved by additional data transformation. Optimization of PSZ performance in the plasma spraying process has been achieved.
Similar content being viewed by others
References
Suryanarayanan R (1993) Plasma spraying: theory and applications. World Scientific, USA, pp 95–121
Kweh SWK, Khor KA, Cheang P (2000) Plasma-sprayed hydroxyapatite (HA) coatings with flame-spheroidized feedstock: microstructure and mechanical properties. Biomaterials 21:1223–1234
Chen H, Zhang Y, Ding C (2002) Tribological properties of nanostructured zirconia coatings deposited by plasma spraying. Wear 253:885–893
Lidong Z, Erich L (2002) Influence of the spraying processes on the properties of 316L stainless steel coatings. Surf Coat Technol 162:6–10
Beauvais S, Guipont V, Borit F, Jeandin M, Español M, Khor A, Robisson A, Saenger R (2004) Process-microstructure-property relationships in controlled atmosphere plasma spraying of ceramics. Surf Coat Technol 183:204–211
Chou BY, Chang E (1999) Microstructural characterization of plasma –sprayed hydroxyapatite-10wt%ZrO2 composite coating on titanium. Biomaterials 20:1823–1832
Sharafat S, Kobayashi A, Chen Y, Ghoniem M (2002) Plasma spraying of micro-composite thermal barrier coatings. Vacuum 65:415–425
Kuehi RO (2000) Design of experiments: statistical principles of research design and analysis. Duxbury Press, USA, pp 391–467
Myers RH, Montgomery DC (1995) Response surface methodology: process and product optimization using design experiments. Wiley, New York
Jennifer R, Mawdsley Y, Jennifer SU, Faber KT, Thomas FB (2001) Optimization of small-particle plasma-sprayed alumina coatings using designed experiments. Mater Sci Eng A 308:189–199
Wachter R, Cordery A (1997) Characterization and optimization of mid-frequency plasma-enhanced chemical vapour deposited carbon films using response surface methodology. Diam Relat Mater 6:537–541
Choudhury IA, EI-Baradie MA (1997) Surface roughness prediction in the turning of high-strength steel by factorial design of experiments. J Mater Process Technol 67:55–61
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Lin, BT., Jean, MD. & Chou, JH. Using response surface methodology with response transformation in optimizing plasma spraying coatings. Int J Adv Manuf Technol 34, 307–315 (2007). https://doi.org/10.1007/s00170-006-0599-y
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-006-0599-y