Skip to main content
Log in

Influence of tool material on dynamics of drilling of GFRP composites

  • Original Article
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

Drilling trials have been carried out on glass Fibre reinforced plastics (GFRP) with plain high speed steel (HSS), TiN coated HSS and tipped tungsten carbide drills. Most of the defects in drilling of composites are due to thrust force experienced by the workpiece. The parametric influence on cutting force was experimentally evaluated. The experimental results show that the defects toleranced drilling can be attained by proper selection of cutting parameters and tool material. This is substantiated by monitoring flank wear, hole shrinkage and acoustic emission during drilling.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Paulo Davim J, Pedro Reis, Conceição António C (2004) Experimental study of drilling glass fibre reinforced plastics (GFRP) manufactured by hand lay-up. Comp Sci Tech 64:289–297

    Article  Google Scholar 

  2. Ramulu M, Branson T, Kim D (2001) A study on the drilling of composite and titanium stacks. Compos Struct 54:67–77

    Article  Google Scholar 

  3. Khashaba UA (2004) Delamination in drilling GFR-thermoset composites. Compos Struct 63:313–327

    Article  Google Scholar 

  4. Tagliaferri V, Caprino G, Diterlizzi A (1990) Effect of drilling parameters on the finish and mechanical properties of GFRP composites. Int J Mach Tools Manuf 30:77–84

    Article  Google Scholar 

  5. Bhattacharyya D, Horrigan DPW (1998) A study of hole drilling in Kevlar composites. Comp Sci Tech 58:267–283

    Article  Google Scholar 

  6. Mathew J, Ramakrishnan N, Naik NK (1998) Investigations into the effect of geometry of a trepanning tool on thrust and torque during drilling of GFRP composites. J Mater Proc Tech 91:1–11

    Article  Google Scholar 

  7. Jain S, Yang DCH (1994) Delamination-free drilling of composite laminates. J Eng Ind ASME 116:475–481

    Article  Google Scholar 

  8. Ho-Cheng H, Dharan CKH (1990) Delamination during drilling in composite laminates. J Eng Ind ASME 112:236–239

    Google Scholar 

  9. König W, Graß P (1989) Quality definition and assessment in drilling of fibre reinforced thermosets. Ann CIRP 38:119–124

    Article  Google Scholar 

  10. Tsao CC, Ho-Cheng H (2004) Taguchi analysis of delamination associated with various drill bits in drilling of composite material. Int J Mach Tools Manuf 44:1085–1090

    Article  Google Scholar 

  11. Enemuoh EU, Sherif El-Gizawy A, Okafor AC (2001) An approach for development of damage-free drilling of carbon fibre reinforced thermosets. Int J Mach Tools Manuf 41:1795–1814

    Article  Google Scholar 

  12. Lachaud F, Piquet R, Collombet F, Surcin L (2001) Drilling of composite structures. Compos Struct 52:511–516

    Article  Google Scholar 

  13. Dharan CKH, Won MS (2000) Machining parameters for an intelligent machining system for composite laminates. Int J Mach Tools Manuf 40:415–426

    Article  Google Scholar 

  14. Chung-Chen Tsao and Wen-Chou Chen (1997) Prediction of the location of delamination in the drilling of composite laminates. J Mater Proc Tech 70:185–189

    Article  Google Scholar 

  15. Caprino G, Tagliaferri V (1995) Damage development in drilling glass fibre reinforced plastics. Int J Mach Tools Manuf 35:817–829

    Article  Google Scholar 

  16. Di Ilio A, Tagliaferri V, Veniali F (1991) Cutting mechanisms in drilling of aramid composites. Int J Mach Tools Manuf 31:155–165

    Article  Google Scholar 

  17. Malhotra SK (1990) Some studies on drilling of fibrous composites. J Mater Proc Tech 24:291–300

    Article  Google Scholar 

  18. Inasaki S, Aida S, Fukuoka (1987) Monitoring system for cutting tool failure using an acoustic emission sensor. J Eng Ind ASME 103:330–340

    Google Scholar 

  19. Everson CE, Cheraghi SH (1999) The application of acoustic emission for precision drilling process monitoring. Int J Mach Tools Manuf 39:371–387

    Article  Google Scholar 

  20. Ravishankar SR, Murthy CRL (2000) Application of acoustic emission in drilling of composite laminates. NDT E Int 33:429–435

    Article  Google Scholar 

  21. Sreejith PS, Krishnamurthy R (1999) Acoustic emission studies on carbon/phenolic ablative composites using PCD and PCBN tools. Adv Comp Lett 8:89–93

    Google Scholar 

  22. Dharan CKH (1978) Fracture mechanics of composite materials. J Eng Mater Tech ASME 100:233–247

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to L. Vijayaraghavan.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Arul, S., Vijayaraghavan, L., Malhotra, S. et al. Influence of tool material on dynamics of drilling of GFRP composites. Int J Adv Manuf Technol 29, 655–662 (2006). https://doi.org/10.1007/s00170-005-2581-5

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-005-2581-5

Keywords

Navigation