1 Introduction

The greater utilisation of timber in the building sector has the potential to contribute to reductions in greenhouse gas (GHG) emissions, which represent a major and universal challenge to the sector. Global population growth and urbanization are placing increasing demands on a need for multi-storey, space-efficient, sustainable and flexible buildings. For timber to become an attractive building material under current market conditions, innovative and competitive concepts must be developed, proven and effectively marketed. The development of open architectures and long-spanning primary structures has the potential to enhance the competitiveness and environmental performance of timber-based buildings. Such features increase the scope of compliant building typologies, functionality and potential interior layout permutations (Gosling et al. 2013). It is currently technically feasible to design a timber floor of ten metres span with acceptable acoustic performance. The challenge is however to offer the market floor elements with competitive designs at an acceptable commercial risk with proven static and dynamic performance of serviceability.

Numerous criteria may be used to assess timber floor serviceability, and although the physical principles are similar to human discomfort during horizontal motion, the topic is less matured and no international agreement of evaluating serviceability has been established. In general terms, floor serviceability criteria involve the use of a deflection constraint for flatness, and a frequency constraint that addresses human perception. The criterion commonly used by Hu and Chui (2004) is based solely on these two constraints. However, most other approaches employ a dynamic constraint, either in the form of a Vibration Dose Value (ISO 2007), an RMS-acceleration for resonant response (Smith et al. 2009), or an RMS-velocity for transient response (Ohlsson 1988) that serves to improve the description of what are perceived to be troublesome vibrations. Recent developments resulting from work carried out in Working Group 3 of the CEN TC 250/SC 5 (CEN 2018a) are likely to introduce more adaptable criteria that incorporate categorisation into performance classes. As is clear from published reviews (Zhang et al. 2013; Negreira et al. 2015), all documented methods exhibit benefits and drawbacks and will lead to different floor designs for the same application.

The second major challenge facing the timber floor construction sector is how to boost serviceability and market competitiveness while keeping resource consumption low. A focused exploration of the solution space related to typologies and innovatively engineered timber products is a challenging task. A less studied approach has been the assessment and utilisation of performance differences when comparing single floor elements with contiguous flooring systems. The assembly of floor elements to form a functional flooring system may involve the use of a variety of connections and configurations. The use of connections may represent a cost-effective approach to altering the dynamic response of a flooring system without changing the overall design of the basic floor element.

Only very few investigations have been published on the topic of connections, and generally with the aim of establishing guidelines governing the cost-efficient adaptation of floor elements to different applications. Comparisons of differences in performance of floor elements with continuous and discontinuous sheeting have been presented in Burch et al. (2016), and similar results are expected for comparisons between floor elements. Weckendorf and Smith (2012) present a study of the effects of both interconnecting elements and intermediate supports in the context of Cross Laminated Timber (CLT) construction. Ebadi et al. (2016) and Ebadi (2017) document the results of a study of the low-amplitude dynamic responses of a one-way spanning floor element. One out of nine floor configurations (Floor 5 in their study), demonstrated the effect of interconnected adjacent floor elements contributing towards increased composite action. This study concluded that the first fundamental frequency and deflection parameters remain unchanged, but that frequency spacing between adjacent modes decreases for higher mode shapes. In another study carried out by Weckendorf et al. (2016a), mode shapes, frequencies and damping are interpreted to be strongly dependent on the construction details of end and edge restraints, as well as the method of interconnection between the elements making up the flooring system. In Weckendorf et al. (2016b), the authors address the influence on boundary conditions of timber floors in the context of both design strategies and damping. Ignoring the semi-rigid connections between CLT elements, by assuming either an absence of connections or full continuity, leads to significant inaccuracies in predictions of mode shapes and frequencies. This is also pointed out in a study by Ussher et al. (2017), which investigated half-lap screwed interconnections. In Labonnote and Malo (2010), a main effects analysis indicated that connection stiffness and element width exert a significant influence on the Hu and Chui criterion (Hu and Chui 2004). This study demonstrated that the vibration properties of floor elements improve with increasing width, and that the influence of interconnections between elements is closely related to element width. Weckendorf et al. (2014) investigated the effects of on-site horizontal transmissions within floor substructures forming contiguous flooring systems, but the boundary conditions are not comparable.

The objective of this study is to adapt the comfort performance of elements in a flooring system in a way that reduces costs and environmental impact. This has been achieved by investigating whether interconnections between timber floor elements can be used as the basis for a resource-efficient approach to enhance serviceability performance. Full-scale floor elements are positioned in a variety of configurations and then tested for static and dynamic performance using different types of interconnections. Interconnections are mounted both transversally and longitudinally and tied to floor element edge members while varying the number of fasteners. Comfort properties for floor elements are related to damping, but the quantification of damping is challenging. Total damping consists of material damping and structural damping. Whilst material damping may be estimated from the strain energy method (Ungar and Kerwin Jr 1962; Adams and Bacon 1973), the structural damping is difficult to predict because it is linked to detailing in the design and execution of the floor element and its supporting structures (Labonnote et al. 2015). Full-scale tests are therefore an important yet expensive measure to obtain credible values of total damping. To the authors’ knowledge, the present study is the only investigation to date addressing interconnections between cassette type timber floor elements.

2 Materials and methods

2.1 Geometry and material properties

Three closed hollow section (CHS) floor elements with two different spans are studied: Two identical long floor elements (L) and one short floor element (S). A cross-section of two parallel floor elements viewed in the direction of the span is shown in Fig. 1. The floor element cross-section and material selection was based on studies reported in Nesheim and Malo (2018). Each of the floor elements has a continuous frame of two joists (1) and transverse end beams (2) in 405 × 140 GL30c. In the main load carrying direction three field joists (3) in 405 × 66 GL28c are fitted between the end beams. The cavities are filled with gravel type 8/16 (6) with mass corresponding to a distributed 100 kg/m2 for improved acoustic performance. The floor has a continuous top (4) and bottom (5) flange of 43 and 61 mm Kerto-Q, respectively. The frame including field joists is both glued and screwed with liquid gap filling phenol-resorcinol adhesive (Dynea 2017) and self-tapping double threaded fastener (SFS WT-T 8.2 × 220), whilst the flanges were structurally glued together with the same adhesive, but without fasteners. When floor elements are combined laterally, they are referred to as flooring system, and in the current study, the flooring system is simplified and arranged as two elements either in parallel or series. The floor elements of the Woodsol building system is an inherent structural component in the moment resisting frames (MRF), joined to the columns with moment resisting connectors (MRC). In the current study the columns were 405 × 450 GL30c, stretching 450 mm in the direction of the span. The MRC consisted of two parts connected with M30 grade 12.9 friction bolts with a rated tightening torque of 2.5 kNm. The parts of the MRC are connected by threaded rods to the floor element edge joists, and columns. See dashed lines to the right of Fig. 2. The length of the MRC was 285 mm in the direction of span. The long elements (L) were 4.7 m between end supports, designed at half the span of a typical floor element for the Woodsol building system (Stamatopoulos and Malo 2018), while the short floor (S) was 3.8 m long. The corresponding system lengths (centre of columns) was 5.72 and 4.82 m. The length of the floor elements and the quantity of internal mass was based on assessments related to acoustic testing (Conta and Homb 2020).

Fig. 1
figure 1

Floor element cross-section (configuration 3)

Fig. 2
figure 2

Spring arrangement for deck in longitudinal direction (left: principle of MRC, right: physical realization)

2.2 Test specimen configurations

At floor level each face of a column can accommodate one MRC, hence parallel floors share an MRC, whilst elements in series are connected to separate MRC. Principally, the floor element is suspended as illustrated in Fig. 2, and the MRC is represented by a set of normal springs with various stiffness in the cartesian directions. In Fig. 2, the X-direction spring (D1) is visible. The columns are supported on hinges with no rotational stiffness about the Y-axis. In the test, the floor elements were mounted with the bottom of construction levelled 2 m above ground. Details on the MRC can be found in Vilguts et al. (2018).

Four different configurations of floor elements were tested. Configuration one through three have floor elements in parallel, whilst configuration four has floor elements in series (see Figs. 3 and 4, respectively).

Fig. 3
figure 3

Plan of configuration 1 through 3 (floor elements in parallel)

Fig. 4
figure 4

Plan of configuration 4 (floor elements in series)

When floor elements are mounted in parallel, the flooring system differs only by the type of interconnection between the elements. Figure 5 shows the three different connections used for floor elements in parallel.

Fig. 5
figure 5

Section view (in the direction of span) of element interconnections: C1: No connection, C2: Board/bridge connection with twin row of fasteners at top and bottom level, C3: Intersecting connection with single row of fasteners at both levels

In configuration 1 (C1), there are no interconnections between elements, and the elements are structurally related only through common columns. In configuration 2 (C2), a section similar to the upper and lower flange is attached between adjacent longitudinal edge joists with a number of screws, and in configuration 3 (C3), the top and bottom flange is respectively extended and retracted to facilitate an intersecting connection with the flanges of the adjacent floor element. The torque on the bolts of the MRC is affecting the rotational stiffness between column and floor element. Configurations C1 and C2 are tested with rated torque on the bolts of the MRC. Because the rated tightening torque of the M30 bolts requires hydraulic torque tools, the bolts of the MRC were tightened to 1 kNm achievable by manual labour for the reminder of the tests.

In configuration 4 (C4), floor element S is mounted in series with element L. The C4 test sequence starts with floor elements connected only through their common columns, advancing with the installation of a bridging component mounted as a transverse interconnection between the floor elements, principally like C2, but with shear capacity. The bridging component covers the open space caused by the columns and the required space of the MRC (see Fig. 6). The bridging component is constructed from a central transverse web and two longitudinal edge webs all in GL28c 66 × 405 mm. The flange plates are identical to the flanges of the floor elements. The bridge piece was not filled with additional mass.

Fig. 6
figure 6

Fasteners C4 (9 screws at each row and level)

The pattern of fasteners is chosen from combined considerations of required edge spacing, a desired fastener at mid span, even centre to centre distance, and allowance for systematic increase in the number of fasteners. For C2 and C3, fasteners were positioned according to Figs. 7 and 8, and for C4 according to Fig. 6. For C2, the minimum number of fasteners was three per row, at two rows per board. For C3 and C4, the minimum number was one fastener per row. The sequence of fastening was: one central screw when applicable, three fasteners by adding one screw at each end of the row. Further fastening was then achieved by adding screws between existing screws.

Fig. 7
figure 7

Fasteners position for C2 (19 screws at each row and level)

Fig. 8
figure 8

Fasteners position for C3 (19 screws at each level)

The screw pattern distance was 245 mm for longitudinal interconnections (C2 and C3), and 240 mm for transverse interconnection (C4). The fastener used was a partial threaded flange head Ø8 mm by 160 mm for top flange, and 180 mm for the bottom flange (SFS-HT-T-FH-PT). The nail plate used in C4 was a Rothoblaas LBV 2.0 × 1200 × 100 mounted in series to cover the width of the bridge. Rows of 50 screws per meter were mounted at each longitudinal edge of the nail plate.

2.3 Design of experiments

The design of experiments is presented in Tables 1 and 2. Both tables follow the same setup: ID column are configuration identifiers separated by a running number. Interconnection columns contain number of screws per row, and an additional parameter specifying the particulars of the interconnection: For floor elements in parallel stating the MRC torque, and for floor elements in series stating whether nail plates are used. For C4 top and bottom flange fastening has separate columns. Performed tests are given in the last three columns. The selected tests were designed to study variation in deflection and modal parameters as the interconnection between the floor elements was altered. Due to limitations of time and changing boundary conditions, not all tests were performed for the various configurations and interconnections. As can be seen, only a few rowing hammer tests were performed. For floor element in parallel, rowing hammer tests were performed only for the weakest and strongest connection where the MRC is tightened at rated torque. The shaded area identifies factors used in the statistical analysis of structural response as described in Sect. 2.6.

Table 1 Test sequence of floor elements in parallel
Table 2 Test sequence of floor elements in series

2.4 Data collection

2.4.1 Weight and moisture content

Weight of the floor elements was mL = 2450 kg and mS = 1865 kg, including additional mass. Weight of the MRC parts was 4 pieces of 18 kg and the associated threaded rods were 16 pieces of 1.5 kg, in addition to weight of adhesive and fasteners (~ 10 kg). Moisture content was 10.5% for glulam, and 11.0% for LVL.

2.4.2 Excitations

Two dynamic and one static excitation test protocol was designed for the study. Types and positions of sensors and excitation source are given in Electronic Supplementary Material (ESM) Fig. S3–S5.

2.4.2.1 Experimental modal analysis (EMA)

Rowing Hammer Method (RHM) was applied to quantify out-of-plane deformation modes and damping. The method assumes linearity and time-invariance to fulfil the Maxwell's reciprocity theorem (Pavelka et al. 2015). The response was measured by a stationary ceramic/quartz impedance accelerometer type 8770A50 (Kistler 2008), and the excitation by the 8210 sledge (Brüel and Kjær 2012). With a mass of 5.44 kg and with the soft impact tip it produces a 10 mS duration impulse with a maximum force of 500 N. The excitation grids and position of the accelerometer for the tested configurations are given in ESM Fig. S1, S2 and S5.

2.4.2.2 Cyclic load

An eccentric mass vibrator (EMV) (Anco Engineers 2010) was used to excite the floor element dynamically from 5 to 30 Hz during a 2 min sweep. The EMV was mounted to the floor element through an adaptor plate tied to the floor element at mid-point. Two accelerometers monitored the response; one at EMV (applicator) and one at immediate proximity to the centre of the bottom flange (receiver). Both accelerometers were of type 8770A50 (Kistler 2008). In addition to floor accelerations, the exciter frequency was recorded. The force from the exciter varied from 50 to 750 N depending on frequency. Data were recorded at 1200 Hz. The dynamic loading was produced by four rotating weights on two shafts. The weights counter-rotate to retain a unidirectional force. The magnitude of the dynamic loading is controlled by the eccentricity of the weights. By turning the angles of the weights, the eccentricity can be adjusted from 0 to 100%, corresponding to the range from zero to \(0.12\mathrm{ kg}{\bullet} \mathrm{m}\). The weights were chosen with 30% eccentricity.

2.4.2.3 Point load deformation

A point load was applied at the centre of the top flange via two ∅8 mm tension bars connected to load cell and with the loading located under the floor element. The tension bars were affixed to a 16 mm steel plate distributing the load to the underlaying 200 cm2 load pad as advised in the timber floors test method EN 16929 (CEN 2018b). Because the cross section of the floor element was designed for twice the span, the standard unit load of 1kN was increased to 10 kN. The point load idled at maximum load for 5 min to expose creep, before it was released to the unloaded state. The rate of loading and unloading was 6 2/3 N/s for floor elements in parallel (loading from water balloon as illustrated in Fig. 9), and 1/3 kN/s for floor elements in series (loading from hoist anchored to ground). The response was sampled at 2 Hz. A 50 kN load cell was used (HBM 2019b), and the displacements were recorded with linear variable differential transformers (LVDT) (HBM 2019a), see Figs. 9 and 10.

Fig. 9
figure 9

Illustration of load and load cell application

Fig. 10
figure 10

Static load test situation image

2.5 Numerical representation

Numerical analysis was performed using Abaqus (Dassault Systèmes 2017). Members of the core were modelled as solids, while shell elements were used for flanges. The interconnections were modelled by shell members tied to the flanges. The representation differs from the study performed in Ebadi et al. (2017), where connecting elements and joists are modelled as simplified 2D quadratic Timoshenko orthotropic element and spring elements for interconnections were used. Particular care was taken for the numerical model to be able to represent accurate eigen frequencies and bending modes, and the selection of elements was done in accordance with Nesheim and Malo (2018). Eight-node brick element (C3D8) was used for all members of the core, whilst four-node shell element (S4) was used for flanges. A surface was put on top and bottom of the floor elements to manage loads and responses. These are modelled with the four-node quadrilateral surface element (SFM3D4). Columns are modelled with solids in C3D8. Each of the four threaded rods of the MRCs was modelled as a linear Cartesian connector with the following properties with respect to the global axis system, where 1 is longitudinal, 2 is transversal and 3 is vertical direction:

$${\varvec{D}} = \left\{ {\begin{array}{*{20}c} {D_{1} } & {D_{2} } & {D_{3} } \\ \end{array} } \right\} = \left\{ {\begin{array}{*{20}c} {12.2} & {3.715} & {7.425} \\ \end{array} } \right\} \cdot 10^{6} \;\left[ {\frac{{\text{N}}}{{\text{m}}}} \right].$$

The modelling did not consider variation in tensioning of the bolts on the MRC, and D was computed to represent a constant rotational stiffness of 2 MNm/rad between the column and each end of the edge joists of the floor element. To allow a realistic force employment from the point loads of the MRC, a reinforced skin modelled as a S4 shell was attached to timber faces covered by the MRC. The skins were all modelled as 27 mm S355 steel plate. Added weight of 100 kg/m2 was applied to the bottom flange to represent internal mass, whilst 15 kg/m2 was added to top flange to represent adhesive and fasteners.

2.6 Statistical evaluation

A statistical evaluation was performed to reveal main effects and the level of significance each factor had on the response of the flooring system. The design of experiment, as explained in Sect. 3.3, was transformed to matrices of factors (columns) and runs (rows) corresponding to the shaded area of Tables 1 and 2. The statistical assessment was performed in Minitab. Hu and Chui (2004) criterion (1) was used to evaluate changes in performance as alterations in the interconnections changed fundamental frequency (f1) and unit point load deflections (w). Similarly, changes in dynamic responses were evaluated using the expressions for root mean square of acceleration (2) and velocity (3) as described in Abeysekera et al. (2019).

$$\frac{{\left( {\frac{{f_{1} }}{18.7}} \right)^{2.27} }}{w} > 1$$
(1)
$$a_{rms} = \frac{{\alpha \cdot F_{0} }}{{7 \cdot \zeta \cdot M^{*} }}$$
(2)

α is the Fourier coefficient \(\alpha = e^{{ - 0.4 \cdot f_{1} }}\), ζ is the modal damping ratio, F0 is the vertical force imposed by walking person (700 N), M* is the modal mass \(M^{*} = \frac{mLB}{4}\), m is the mass (kg) of floor per unit area (m2), B is the width of floor (m), L is the span of floor (m).

$$v_{rms} = K_{imp} \cdot \frac{{0.7 \cdot I_{m} }}{{M^{*} + 70}}\left( {0.65 - 0.01 \cdot f_{1} } \right)\left( {1.22 - 11 \cdot \zeta } \right)\eta$$
(3)

Kimp is the higher modes multiplier for transient response \(K_{imp} = max\left\{ {\begin{array}{*{20}c} {0.48\left( \frac{B}{L} \right)\left( {\frac{{EI_{L} }}{{EI_{T} }}} \right)^{0.25} } \\ 1 \\ \end{array} } \right.\), EIL is the Longitudinal bending stiffness (Nm2/m), lm is the Mean modal impulse \(l_{m} = \frac{{42 \cdot f_{w}^{1.43} }}{{f_{1}^{1.3} }}\), EIT is the Transverse bending stiffness (Nm2/m), fw is the Walking frequency (Hz), \(\eta = \left\{ {\begin{array}{*{20}c} {1.52 - 0.55 \cdot K_{{{\text{imp}}}} \quad 1.0 \le K_{{{\text{imp}}}} \le 1.5} \\ {0.69\quad {\text{otherwise}}} \\ \end{array} } \right.\).

3 Results

3.1 Numerical analysis

Eigenfrequencies from finite element analysis (FEA) are presented in Table 3. The first column of the table contains a reference to the images in Table 4 for the associated modal shapes. No differences were made in the numerical representation of floor elements with longitudinal interconnection (C2 and C3), and the numerical representation is of C2 with 19 screws. The direction of view is arranged to match the view of corresponding configurations in Table 5. Due to the wide edge joists made to accommodate the threaded rods, the longitudinal bending stiffness (EIL) is higher at the element edges compared to the field. Furthermore, since the bending stiffness transversally (EIT) is low, transverse mode orders dominate the mode shapes, typically in combination with first longitudinal mode of the field of the floor element.

Table 3 FEA fundamental frequency analyses
Table 4 FEA fundamental frequency mode shapes
Table 5 EMA frequency and damping results floor elements in parallel

3.2 Rowing hammer experiments

Table 5 presents governing mode shapes from 1 to n with corresponding frequencies (fn) and damping (ζn) for the flooring system as measured by rowing hammer testing. The grids for the rowing hammer positions are visualized in the ESM Fig. S1 and S2 for floor elements in parallel and series, respectively. Due to the low vertical stiffness of the MRC, rigid body motions were large with respect to modal deformations. Furthermore, since the objective of the present work is focusing at the relative movement between the floor elements, the rigid body motions were excluded (Table 6).

Table 6 EMA frequency and damping results floor elements in series

3.3 Cyclic loading experiments

Responsive energy characterised by power spectral density (PSD) of accelerations of the floor elements due to imposed dynamic loading is charted in Figs. 11 and 12. Corresponding peak values are given in Table 7. The magnitude of dynamic loading as generated by the EMV is controlled by the crank weight, eccentricity (set at 30%), and angular frequency squared as given in Eq. (1).

$$F_{EMV} \left( f \right) = 0.12kgm \cdot 30\% \cdot \left( {2\pi f} \right)^{2} .$$
(4)
Fig. 11
figure 11

Logarithmic plot of PSD for responses in configurations 1–3

Fig. 12
figure 12

Logarithmic plot of PSD for responses in configuration 4

Table 7 Dominant resonant peak properties from Welch method

Responses below 20 Hz are related to rigid body motions and are disregarded. These are succeeded by modal shapes associated with behaviour of the floor elements, starting with responses for the floor acting as a common diaphragm from 22 to 25 Hz. The vertical motions of the floor elements are mainly caused by deflections in the MRCs, which were large compared to deformations associated with the floor elements. Hence, modal properties of the isolated flooring system were not obvious from a standard FFT-analysis. However, by applying Welch’s method (Welch 1967), the modal deformations associated with the flooring system appear distinctly in the PSD charts as seen in Figs. 11 and 12. For C4, the peaks at 30 Hz are disregarded. These peaks are associated with resonance in the EMV due to a frequency sweep out of range.

3.4 Unit load deflection

As explained in 2.4.2.3, due to assumed linearity the point load was increased to 10 kN to have measurable deformations. Deformations at unit load (1 kN) were then calculated by regression analyses of the measured deformations from the entire loading protocol. R2 were typically above 96%. Relative deflection and root mean square error (RMSE) were calculated for all response parameters and compiled into tables. Tables 8 and 9 contain dimensionless responses as relative deformations with respect to C1_A for floor elements in parallel, and to C4_1 for floor elements in series. In ESM Table S1 and S2, RMSE from the regression analyses is found. Only the most relevant measurements are displayed in Tables 8 and 9. Compression of sensors yield positive number.

Table 8 Relative deflection of selected positions with respect to C1_A
Table 9 Relative deflection of selected positions with respect to C4-1

3.5 Floor elements in parallel

The reference denoted C1_A is the average structural responses of C1_0 and C1_1. Similarly, C2_3 and C2_4 are replaced with an average C2_A. C1_A and C2_A are the tests where the friction bolts of the MRC are tightened at rated pre-stressing torque (2.5 kNm). Note that ZAmean1and4 is the mean value of ZA1 and ZA4. RYatCon and RXbtwFlr are respectively relative rotation in radians about Y-axis between column and edge of floor element, and relative rotation about X-axis between longitudinal adjacent floor elements.

3.5.1 Floor elements in series

Note that ZAmean0and4, ZAmean3and9 and ZAmean7and8 is the mean value of ZA0 and ZA4, ZA3 and ZA9, and ZA7 and ZA8, respectively. RYbtwFlr is the relative rotation in radians about Y-axis between the two end beams (transversal part of floor element frame) facing the bridging component.

3.6 Statistical assessment

A full factorial analysis was generated based on the dimensionless responses from the point load. The included terms in the model were seven terms for floor elements in parallel (three factors: See shaded columns of Table 1), and 15 for floor elements in series (four factors: See shaded columns of Table 2). Two-sided confidence level for all intervals was set to 95%. Data from the analyses was exposed in three charts:

  1. 1.

    Pareto chart to express the absolute values of standardized effects in ascending order aiding to determine the magnitude and importance of the effects of the factor. The reference line in the chart indicates the statistically significant factor at a given significance level.

  2. 2.

    Main effect chart to show how the fluctuation in mean response as the level of a factor moves between its extremes.

  3. 3.

    Interaction chart to express the relationship between one factor and the continuous response depending on the value of a second factor. An interaction implies that the response due to one factor depends on the level of the other factor.

These charts are the results of the analysis, and the charts are used in the discussion. The charts are given in ESM.

4 Discussion

4.1 Comparison of dynamic responses

The most significant effect of tying the floor elements together is the advancing formation of modal shapes where the elements are responding as a common diaphragm. In mode shapes where energy is dissipated in the interconnection, structural damping is increasing, and frequency is shifted depending on the direction of the mode and the mode order. Mode interactions are complicating the interpretation. To assist in the assessment of the influence of interconnection, the responsive energy is therefore examined: The power intensity of the accelerations as a function of frequency, as described by the PSD, reveals information on how the flooring system is responding at a given frequency band by assessing the amplitude and width of peaks. The influence on human perception of vibration is in the present work evaluated from a combined examination of shift in frequency, damping and responsive energy, and the floor elements in parallel and in series are discussed separately. In the discussion, reference to mode shapes is made with respect to Tables 5 and 6. Interpretation of the PSD are challenging because the peaks are separated with nearly equal spacing, indicating that the peaks can be associated with harmonic components of the same mode. Furthermore, the frequency range of the EMV was not high enough to actively stimulate the vibrations of interest, and the analysis was trusting random vibrations of higher harmonics to be developed by the vibration source.

For both floors in parallel and in series, the effect of tying floor elements together is characterized in the PSD as a flattening of the resonant energy. This has the effect of reducing the susceptibility of fundamental frequencies responding as a distinct peak, making the flooring system less disposed to resonance from a single frequency source. The peaks tend to agree with fundamental mode orders starting with transverse mode.

4.1.1 Floor elements in parallel

The longitudinal interconnection constrains relative movements between floor elements, and depending on the mode shape, the interconnection will be subjected to axial and shear stresses. For modal deformations longitudinally, the effect of the interconnection on bending stiffness is neglectable, and it is evident that the modal mass increases with respect to the bending stiffness causing a reduction in frequency. This mechanism is reflected in the numerical analyses where eigen frequencies for first common mode decrease with 15.8%. This is also demonstrated in the experimental results where eigen frequencies from EMA suggest a decrease by 19.1% from f6, C1_0 (40.8 Hz) to f4, C2_3 (33.0 Hz) for modes dominated by longitudinal deformations. This interpretation supports findings in Ebadi et al. (2016) and Ebadi (2017). No significant change in damping was observed for this mode.

For transverse mode shapes the trend is different: The increase in bending stiffness of the flooring system caused by the interconnection is significant with respect to the limited bending stiffness the floor element has transversally. From uncoupled to coupled elements (C2_3), the numerical analysis yields a shift in eigenfrequency for first transversal mode upwards from 22.8 Hz to 24.6 Hz (7.9%), comparable to the EMA which changes from 22.0 Hz for f1, C1_0 to 24.8 Hz for f1, C2_3 (12.4%). For this mode for C2_3, the interconnection is activated in-plane and perpendicular to the length of the interconnection, and the axial stress causes no significant change in damping.

For the second transversal mode (f2), the interconnection is activated for shear stress perpendicular to plane and the damping ratio is increased from 0.75% to 1.32%. As can be seen from comparing the matching first two transversal modes (f1 and f2) of C1_0 and C2_3, it is evident that the shift is attributed to structural damping in the interconnection. Shear deformation of both the interconnector and the floor elements generally renders high damping. This supports the findings in Labonnote et al. (2013).

Advancing to f3, torsion of the floor elements is causing shear dominant stresses, and the damping of C1_0 where there is no interconnection, is also generating high damping. When tying the floor elements together, the same mode is seen in f3, C2_3, and structural damping from the shear stressed connection is increasing the total damping from 1.31 to 2.13% as system boundaries alter. The torsional modes are however significantly stimulated by the low vertical stiffness of the MRC and would undoubtedly be less evident if the vertical motion of the floor element supports was more constrained.

In mode order five, the damping is high for both configurations: For C1_0, the mode is the second transverse mode. The damping is higher than for the first transverse mode, and lower than for the third transverse mode (f8, C1_0), strengthening the finding of increased damping for increasing mode order, supporting the findings in Labonnote et al. (2013).

For floor elements in parallel, as stiffness in the interconnection is increased, the frequency spacing between adjacent modes decreases, supporting findings in Ebadi et al. (2016).

4.1.2 Floor elements in series

Due to the geometry and the support conditions, the interconnection is only subject to axial stresses, and shear due to bending from connected floor elements. Shear stresses from deflection is predominantly transferred to the columns. The bridging component requires both top and bottom flange to be connected to increase the bending stiffness of the flooring system. This is observed in the EMA particularly for C4_1 (loose bridge) from which the frequency is slightly increasing with increasing stiffness of the bridging component. However, no significant interaction was observed between frequency spacing of adjacent modes and stiffness of the interconnection.

For 1st transverse (f1), longitudinal (f2) and transverse (f3), as well as for 2nd transverse (f5), increasing stiffness generally causes higher damping.

The damping tends to be higher with nail plates than with a number of larger screws, even as the screwed connection is causing a comparable shift in frequency, hence arguing a comparable increase in bending stiffness. The exception from this tendency is seen in the 2nd longitudinal mode where high damping already is found in the loose bridge (f4, C4_1), and increasing from 1.93 to 4.05% with a screwed connection, whilst it only increases slightly with nail plates. This is difficult to explain, but this is the only mode shape where the curvature is changing direction across the bridging component, and shear stress is predominantly transferred to the columns.

For the last EMA test, the bridging component is fastened with nail plates at the top flange, but the bottom flange is loose. This test was performed because it represents a favourable method of installing and fastening the bridging component. However, the performance of the flooring system is unfortunate, and damping is generally low. In comparison, even a completely loose bridging component tends to cause higher damping.

4.2 Point load deflection

The following discussion is based on statistical analyses of the deflection tests as described in Sect. 1.2. The charts used as background for the discussion are found in ESM.

4.2.1 Floor elements in parallel

The propagation of deflection from loaded to unloaded floor element increases by up to 30% as the interconnection gains stiffness. (Fig. S6) (RMSE considered). The Pareto chart shows significance for type of configuration and torque of MRC bolts (Fig. S7). Main effects clearly state that the C3 interconnection is the most effective connection to even out deflection between floor elements. For rated prestressing torque, response of unloaded floor tends to increase from configuration 1–2, whilst for 1.0 kNm torque, the same response tends to decrease from configuration 1. Not immediately expected, this indicates that the deflection of the unloaded floor to be vulnerable not only to intersecting flanges of C3, but also to the stiffness of the connection to the columns (torque on MRC bolts), see Fig. S8.

The relative vertical deflection between adjacent floor elements unveils the most distinctive results from the test (see Fig. 13 and ESM). The Pareto chart (Fig. S9) shows significance of both configuration and screws as expected. Furthermore, the magnitude as expressed in the main effects chart (Fig. S10) is unambiguous and easy to interpret. Upper left panel of the interaction chart shows valuable information (Fig. S11): For configuration domain 1 to 2: Changing torque has less significance for the first configuration. Effect of an increasing number of screws is not as apparent for C3 as for C2. With respect to unconnected elements, five screws in C3 will cause an 80% reduction in the displacement between adjacent floor elements, while for C2 it only causes 50% reduction. Bear in mind, C2 requires four rows of screws whilst C3 only two, hence C2 will consume twice the amount of workforce and screws as C3 for installation.

Fig. 13
figure 13

Relative and absolute deflection with errorbar for ZR0

Concerning the rotation about longitudinal axis between adjacent edges (see ESM), torque is as expected not significant, but the configuration and the shear capacity of the connection (i.e., number of screws) are dominating (see Fig. S12). The main effects plot (Fig. S13) clearly shows the effect of configurations and the number of screws and that the rotation is increasing from C1 to C2 as the flanges are increasingly tied together with loose flange boards, and that the same effect is seen for C3. The deformation pattern is as expected because adjacent longitudinal edges follow a quadrilateral pattern for C2, whilst for C3 vertical deformation from the loaded floor is efficiently transferred to the unloaded floor. For C3, this causes the unloaded floor to be deformed more, thus increasing the relative rotation between the floors because the stiffness of the intersecting flange is smaller than the stiffness of the floor elements (see Fig. 14). The analysis of rotational deflection indicates that neither of the present longitudinal interconnections can transfer significant bending moment between the floor elements.

Fig. 14
figure 14

Rotation about longitudinal axis between adjacent edge joists (RXbtwFlr)

4.2.2 Floor elements in series

For floor elements in series the following trends are seen: Both ZA1 and ZAmean7and8 are responding similarly and with similar statistical results. The discussion is based on charts for the latter (see Fig. 15). The deflection is responding rapidly on the first number of screws particularly on top of the bridge. Already at three screws, the deflection is transmitted from loaded floor to unloaded floor with 80% of the expected potential. The observed effect of bottom nail plate with respect to nail plate on top for transmitting deflection is likely to be connected to the censoring point, which is on the bottom flange (Fig. S14). The response shows no noteworthy interaction of factors, hence not discussed.

Fig. 15
figure 15

Relative and absolute deflection with errorbar for ZAmean7and8

As for the deflection of the unloaded floor (see ESM), the midspan deflection is also responding rapidly on the first number of screws (Fig. S15), but the responding mechanisms are different: The deflection is increasing as the floors are tied together, but as the moment stiffness is further increased either with nine screws at top and bottom, or nail plates on both levels, the deflection decreases (Fig. S16). This phenomenon is as expected and is distinctively also seen in the relative rotation between the floor elements in Fig. S17.

As can be seen in Fig. 16, the relative rotation is responding nicely to increased stiffness between the floor elements, but the effect requires nine screws to be substantial (45% of the rotation of the unconnected case). The nail plate added in the three last runs is equally efficient as nine screws, but it requires as expected a force couple on top and bottom (see difference on two runs to the right of Fig. 16 as well as left panel on the interaction chart Fig. S17).

Fig. 16
figure 16

Relative and absolute deflection with error bar for RYbtwFlr

4.3 Numerical modelling of interconnection

The numerical modelling of the floor elements used in the present work is studied in Nesheim and Malo (2018). The modelling of the MRC was done in accordance with results from testing of the MRC at NTNU. The interconnections were modelled as simplified shell elements tied to the flanges also modelled as shell elements as no alterations were studied in the numerical representation of the interconnections. Interconnections can more accurately be modelled as spring elements to better reflect changes in the stiffness of the interconnection, but for the present work the simplified modelling sufficed to see the dominating variations between the different configurations. If, however changes to a particular interconnection was to be studied, the numerical modelling must have been modelled more accurately.

5 Conclusion

Dynamic and static evaluations of the effect of interconnection on various configurations of two full-scale floor elements have revealed several cohesions. Investigation of results has focused on effects that can aid as resource-efficient approach of manipulating vibration serviceability performance without any significant increase in cost or carbon emission for the flooring system. The present work can aid in the understanding of how the dynamic responses shift as interconnections and orientations of floor elements change, and the principle can aid in standardization of floor elements as one design can be utilized in flooring systems with amendable comfort properties. Generally, fundamental mode shapes of the floor elements acting as unconnected entities are observed to persist, but their resonant energy is lowered depending on the interconnection. Ignoring the effects of interconnections may cause considerable misjudgement in the assessment of vibration serviceability performance of the flooring system. Due to the range of configurations and effects, key findings are condensed from the discussion and presented schematically in Table 10. The table is split to have floor elements in parallel and series in separate columns, and with category of effects in separate rows. Each of the key findings of Table 10 contains a reference to the associated paragraph of the discussion.

Table 10 Schematic presentation of key findings

In general, a strong interconnection will increase fundamental frequency with respect to an isolated similar floor element and increase the performance of the flooring system as quantified by the Hu and Chui criterion. For resonant floor design situations (acceleration dominated perception), increased stiffness of the interconnection will increase damping and consequently reduce accelerations. Depending on the fundamental frequency, it is a likely measure to shift acceleration levels considerably down. For transient floor design situations (velocity dominated perception) both increased damping and increased fundamental frequency will contribute to decrease velocity response. The concurrent effect from both would contribute effectively to decrease velocity response.

Experiments executed in this study suffer from low amplitude dynamic response due to short span floor elements primarily built for testing acoustic performances (Conta and Homb 2020). Several sensors have readings lower than the accuracy of the sensor and are disregarded. For a future opportunity of full-scale testing of long spanning floor elements, a design of experiment that can validate the findings herein would be valuable. Keeping all floor elements of same size would help in revealing mechanisms with enhanced general validity. An interesting topic could also be to investigate the effect of combining strong and weak direction of the floor elements, both due to the flexibility the configuration may add to the floor plan, but also due to the increased system and torsional damping. Due to the findings of damping related to torsion, combining floor elements in reciprocal configurations that induce torsional deflections may yield flooring system with high damping. These studies would all provide valuable information for resource-efficient measures of adapting standardized floor elements to a wide range of applications.