Skip to main content
Log in

Shear Band Formation During Sheet Forming

  • Material
  • Research Summary
  • Published:
JOM Aims and scope Submit manuscript

Abstract

Shear bands grow across the dimensions of deforming sheet during some sheet forming and most metal separation operations. Their formation accelerates failute and determines its location in the sheet. Examined is shear band development during plane strain extension using both experimental observations and geometric models. Many factors are reviewed which combined to create the specific conditions required for shear band formation.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. J.E. Birdj, K.E. Newman and K. Narasimhan, “Formation of Crystal-Scale Shear Bands by Dislocation Avalanches,” submitted to Acta Metallurgica.

  2. J.E. Bird et al., “Heterogeneous Initiation and Growth of Sample-Scale Shear Bands During Plane Strain Extension of Al-Mg Sheet,” submitted to Acta Metallurgica.

  3. M. Hatherly and A.S. Malin, “Shear Bands in Deformed Metals,” Scripta Metallurgica, 18 (1984), pp. 449–454.

    Article  Google Scholar 

  4. J.E. Bird, T.M. Pollock and S.K. Srivastava, “Flow Localization During Plane Strain Punch Stretching of a Ferrite-Austenite Steel,” Metallurgical Transactions A, 17A (1986), pp. 1537–1546.

    Article  Google Scholar 

  5. J.M. Carlson and J.E. Bird, “Development of Sample-Scale Shear Bands During Necking of Ferrite-Austenite Sheet,” Acta Metallurgica, in press.

  6. P.F. Weinrich and I.E. French, “The Influence of Hydrostatic Pressure on the Fracture Mechanisms of Sheet Tensile Specimens of Copper and Brass,” Acta Metallurgica, 24 (1976), pp. 317–3

    Article  Google Scholar 

  7. A. Korbel et al., “A Structural Study of the Influence of Pressure on Shear Band Formation,” Acta Metallurgica, 32 (1984), pp. 511–519.

    Article  Google Scholar 

  8. J.E. Bird and J.M. Carlson, “Models of Internal Shape Change As Shear Bands Form During Plane Strain Extension,” submitted to Metallurgical Transactions A.

  9. A. Marciniak and K. Kuczynski, “Limit Strains in the Processes of Stretch-Forming Sheet Metal,” International Journal of Mechanical Science, 9 (1967), pp. 609–620.

    Article  Google Scholar 

  10. D. Kuhlmann-Wilsdorf, “Theory of Workhardening 1934–1984,” Metallurgical Transactions A, 16A (1985), pp. 2091–2108.

    Article  Google Scholar 

  11. A.K. Ghosh, “Strain Localization in the Diffuse Neck in Sheet Metal,” Metallurgical Transactions, 5 (1974), pp. 1607–1616.

    Article  Google Scholar 

  12. C.N. Reid, Deformation Geometry for Material Scientists, (Oxford: Pergamon Press, 1973), pp. 111–126, 137–139.

    Google Scholar 

  13. D. Peirce, R.J. Asaro and A. Needleman, “An Analysis of Nonuniform and Localized Deformation in Ductile Single Crystals,” Acta Metallurgica, 30 (1982), pp. 1087–1119.

    Article  Google Scholar 

  14. G.B. Olsen, “Transformation Plasticity and the Stability of Plastic Flow,” Deformation, Processing, and Structure, ed. G. Kraus (Metals Park, Ohio: American Society for Metals, 1984), pp. 391–424.

    Google Scholar 

  15. A.K. Ghosh, “The Influence of Strain Hardening and Strain Rate Sensitivity on Sheet Metal Forming,” Journal of Electronic Materials Technology, 99 (1977), pp. 264–274.

    Article  Google Scholar 

  16. Y.W. Chang and R.J. Asaro, “An Experimental Study of Shear Localization in Aluminum-Copper Single Crystals,” Acta Metallurgica, 29 (1981), pp. 241–257.

    Article  Google Scholar 

  17. J.E. Bird, “Crystalline Lattice Reorientation During Necking of Poiycrystais,” submitted to Acta Metallurgica.

  18. G.Y. Chin, W.F. Hosford and W.A. Backofen, “Ductile Fracture of Aluminum,” Transactions of AIME, 230 (1964), pp. 437–448.

    Google Scholar 

  19. G. Lutjering and S. Weissman, “Mechanical Properties of Age-Hardened Titanium-Alloys,” Acta Metallurgica, 18 (1970), pp. 785–795.

    Article  Google Scholar 

  20. V. Tvergaard, “Material Failure by Void Coalescence in Localized Shear Bands,” International Journal of Solids and Structures, 18 (1982), pp. 659–672.

    Article  MATH  Google Scholar 

  21. E.T. Onat and W. Prager, “The Necking of a Tension Specimen in Plane Strain Plastic Flow,” Journal of Applied Physics, 25 (1954), pp. 491–493.

    Article  MathSciNet  MATH  Google Scholar 

  22. W.A. Backofen, Deformation Processing, (Reading, Massachusetts: Addison-Wesley, 1972), pp. 256–258.

    Google Scholar 

  23. A.S. Argon, “Stability of Plastic Deformation,” The Inhomogenity of Plastic Deformation, ed. R.E. Reed-Hill, (Metals Park, Ohio: American Society of Metals, 1973), pp. 161–189.

    Google Scholar 

  24. A.K. Chakrabarti and J.W. Spretnak, “Instability of Plastic Flow in the Directions of Pure Shear: I. Theory,” Metallurgical Transactions A, 6A (1975), pp. 733–736.

    Article  Google Scholar 

  25. N. Chung et al., “Unstable Shear Failure in a 7075 Aluminum Alloy,” Acta Metallurgica, 25 (1977), pp. 377–381.

    Article  Google Scholar 

  26. I.L. Dillamore, J.G. Roberts and A.C. Bush, “Occurrence of Shear Band in Heavily Rolled Cubic Metals,” Metal Science, 13 (1979), pp. 73–77.

    Article  Google Scholar 

  27. P. Van Houtte, J.G. Sevillano and E. Aernoudt, “Models for Shear Band Formation in Rolling and Extrusion,” Z. Metallkunde, 70 (1979), pp. 426–432 and 503–508.

    Google Scholar 

  28. G.R. Canova, U.F. Kocks and M.G. Stout, “Origin of Shear Bands in Textured Poiycrystais,” Scripta Metallurgica, 18 (1984), pp. 437–442.

    Article  Google Scholar 

  29. R. Hill and J.W. Hutchinson, “Bifurcation Phenomena in the Plane Tension Test,” Journal of Mechanics and Physics of Solids, 23 (1975), pp. 239–264.

    Article  MathSciNet  MATH  Google Scholar 

  30. J.R. Rice, “The Localization of Plastic Deformation,” Theoretical and Applied Mechanics, Proceedings 14th IUTAM Congress, Delft, The Netherlands, ed. W.T. Koiter (Amsterdam: North Holland, 1977), pp. 207–220.

    Google Scholar 

  31. R.J. Asaro, “Geometrical Effects in the Inhomogen-eous Deformation of Ductile Single Crystals,” Acta Metallurgica, 27 (1979), pp. 445–453.

    Article  Google Scholar 

  32. L. Anand and W.A. Spitzig, “Shear-Band Orientations in Plane Strain,” Acta Metallurgica, 30 (1982), pp. 553–561.

    Article  Google Scholar 

  33. V. Tvergaard, A. Needleman and K.K. Lo, “Flow Localization in the Plane Strain Tensile Test,” Journal of Mechanics and Physics of Solids, 29 (1981), pp. 115–142.

    Article  MATH  Google Scholar 

  34. D. Peirce, R.J. Asaro and A. Needleman, “Material Rate Dependence and Localized Deformation in Crystalline Solids,” Acta Metallurgica, 31 (1983), pp. 1951–1976.

    Article  Google Scholar 

  35. V. Tvergaard, “Influence of Void Nucleation on Ductile Shear Fracture at a Free Surface,” Journal of Mechanics and Physics of Solids, 30 (1982), pp. 399-425.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Additional information

J.E. Bird received his Ph.D. in materials science from University of California, Berkeley.

J.M. Carlson received his M.S. in metallurgical engineering from Purdue. He is currently continuing his studies at Purdue.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Bird, J.E., Carlson, J.M. Shear Band Formation During Sheet Forming. JOM 38, 47–54 (1986). https://doi.org/10.1007/BF03257624

Download citation

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/BF03257624

Keywords

Navigation