Failure of particulate reinforced polymers

Abstract

In this presentation, a review is given on the main effects of mineral particulate fillers (with an aspect ratio of about unity) on the deformation and fracture of amorphous and semicrystalline thermoplastic and thermosetting polymers. Elastomeric modifiers, polymer blends, and filled elastomers are not considered here. Fillers are generally used to reduce cost as well as the thermal sensitivity of mechanical properties of the matrix material and to improve, if possible, the strength and toughness. The addition of particulate fillers influences all stages of the fabrication and use of the resulting composites. We focus on the effects of a stiff second phase on elastic moduli, matrix structure, and on deformation, creep, and failure mechanisms. As the main mechanisms, particle-matrix debonding, void formation, and matrix microshear yielding are identified. Toughness is less sensitive to the quality of adhesion since particle-matrix debonding and formation of voids can be tolerated. If well controlled, debonding contributes to deformation (formation of voids should be well distributed in space and time). Reference is also made to the surprising and positive effect of CaCO₃ particles on the toughness and impact resistance of HDPE, which increases at small interparticle distances due to interfacial effects on lamellar growth in the ligament area.