Abstract
The removal of Sb from molten copper is of importance in the development of processes which can smelt copper concentrates directly into copper in a single furnace. A promising method is injection of oxygen and sodium carbonate in a modified anode furnace. This study encompassed a thermodynamic analysis of the impurity removal reactions and an experimental investigation of antimony removal from molten copper in a 15 kW induction furnace. The results showed that the reaction was controlled by diffusion of Sb in the metal phase. The reaction between metal and injected flux can be divided into two subprocesses-. (1) “transitory contact” reaction to the injected flux particles as they rise through the melt and (2) “permanent contact” reaction across the interface between the metal bath and the supernatant slag layer. On the basis of the experimental work, the overall volumetric mass transfer coefficient (cm3/s) at 1473 K was expressed in terms of the two subprocesses as follows:(k d A) ov = (k d A) pc +(k d A) tc = 1.25Q 0.29g + 0.28(H Q f ) whereQ g is the injection gas flow rate in normal liters per minute,H is the depth of injection in centimeters, andQ f the rate of flux injection in grams per second.
Similar content being viewed by others
References
S. Harkki, O. Autonen, and T. Tuominen: inExtractive Metallurgy of Copper, Yannopoulos and Agarwal, eds., TMS-AIME, Warrendale, PA, 1976, pp. 488–511.
N.J. Themelis, G.D. Hallett, G.C. McKerrow, and P. Tarassoff ;J. Met., April 1972, pp. 25-32.
INCO staff: inExtractive Metallurgy of Copper, Yannopoulos and Agarwal, eds., TMS-AIME, Warrendale, PA, 1976, pp. 218–37.
W.J. Hillenbrand, R.K. Poull, and H.C. Kenny:Trans. TMS-AIME, 1933, vol. 106, pp. 483–86.
C.T. Eddy:Trans. TMS-AIME, 1931, vol. 96, pp. 104–17.
P. Taskinen:Scand. J. Metall., 1982, vol. 11, pp. 150–54.
I. Kojo:in Acta Polytech. Scand., Chem. Technol. Metall. Ser., 1985, Report Ch. 161.
I. Kojo, P. Taskinen, and K. Lilius:Proc. 2nd Int. Symp. on Metallurgical Slags and Fluxes, Fine and Gaskell, eds., TMS/ AIME, Warrendale, PA, 1984, pp. 723–37.
C. Yamauchi, K. Ohtsuki, T. Fujisawa, and H. Sakao:Trans. Jpn. Inst. Met., 1988, vol. 29, pp. 727–34.
C. Yamauchi, K. Ohtsuki, T. Fujisawa, and H. Sakao:Mater. Trans. Jpn. Inst. Met., 1988, vol. 30, pp. 175–83.
G. Riveros, Y. Takeda, and A. Yazawa:Preprint of the Fall Meeting of Mining and Met. Inst. Japan, Sendai, Japan, Oct. 1983, pp. 17-24.
M. Nagamori and P.J. Mackey:Met. Trans. B, 1978, vol. 9B, pp. 567–79.
T. Nakamura, Y. Ueda, F. Noguchi, and J.M. Toguri:Can. Metall. Q., 1984, vol. 23, pp. 413–19.
T. Nakamura, F. Noguchi, and Y. Ueda: Paper presented at the 1987 TMS/AIME Annual Meeting, Denver, CO.
J.G. Peacey, G.R. Kubanek, and P. Tarassoff: Noranda Research Center, Pointe Claire, PQ, TMS Paper No. A80-54, 1980.
M.A. Kozlowski and G.A. Irons:Can. Metall. Q., 1990, vol. 29, pp. 51–61.
K.G. Lombeck, J. Kruger, and H. Winterhager:Metall., 1983, vol. 37 (3), pp. 144–47.
S. Monden, J. Tanaka, and I. Hisaoka: inAdvances in Sulfide Smelting, Sohn, George, and Zunkel, eds., TMS-AIME, Warrendale, PA, 1983, pp. 901–18.
G.K. Sigworth and J.F. Elliott:Can. Metall. Q., 1974, vol. 13 (3), pp. 455–61.
S. Itoh and T. Azakami:J. Jpn. Inst. Met., 1984, vol. 48 (4), pp. 405–13.
H.H. Kellogg, Y.H. Kim, T.T. Stapurewicz, D. Verdonik, and G. Archer: inPhysical Chemistry of Extractive Metall., Conf. Proc. TMS-AIME, Kurdryk and Rao, eds., Feb. 1985.
R. Schmid:Metall. Trans. B, 1983, vol. 14B, pp. 473–81.
P. Taskinen: Ph.D. Dissertation, Helsinki University, Helsinki, Finland;Acta Polytech. Scand., 1981, no. 145.
V.S. Lovchikov:Izv. Vyssh. Uchebn. Zaved. Tsvetn. Metall., 1969, vol. 12 (4), pp. 38–41.
S.B. Dougill and J.H.E. Jeffes:Trans. Inst. Min. Metall., March 1980, pp. C37-C41.
O. Kubaschewski and C.B. Alcock:Metallurgical Thermochemistry, 5th ed., Pergamon Press, London, 1979.
P. Taskinen: Helsinki University, Helsinki, Finland, Report TKK-V-B21, 1983.
T.T. Stapurewicz: Doctoral Dissertation, Columbia University, New York, NY, 1989.
T.T. Stapurewicz and N.J. Themelis:Can. Metall. Q., 1987, vol. 26 (2), pp. 123–29.
Author information
Authors and Affiliations
Rights and permissions
About this article
Cite this article
Stapurewicz, T.T., Themelis, N.J. Removal of antimony from copper by injection of soda ash. Metall Trans B 21, 967–975 (1990). https://doi.org/10.1007/BF02670267
Received:
Issue Date:
DOI: https://doi.org/10.1007/BF02670267