Conclusions
For the investigated range of steels the use of hot tops of mullite-silica fiber in place of sand-cellulose hot tops makes it possible to reduce the top cutback from 12 to 10% with providing of the required macrostructural quality of the metal.
The use of the two-layer hot tops makes it possible to reduce the top cutback from 12 to 11% in the production of general purpose carbon and alloy steel.
It is economically desirable to use mullite-silica hot tops on a broad range of types of alloy steel in replacement of chamotte hot tops.
With a thickness of 30 mm such hot tops may be used on the whole range of alloy steel in place of sand-cellulose hot tops. Depending upon the degree of alloying of the steel the saving is 0.23–4.5 rubles/ton.
The use of two-layer hot tops may provide a saving only in replacement of chamotte hot tops for noncritical carbon and alloy steel.
Exothermic hot tops may be used in place of sand-cellulose ones with a value of the steel of 110 rubles/ton and more.
In connection with the difficulty in stripping of ingots with a sinkhead decreased to 200 mm the broad introduction into production of mullite-silica and exothermal hot tops requires the development of a design and the replacement of the clamps of stripper and tong cranes.
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Literature cited
GOST 23619-79. Glass-Fiber Thermal-Insulation Refractory Materials and Parts [in Russian], USSR.
I. T. Tapilin, Chern. Met., Byul. Inst. “Chermetinformatsiya,” No. 2, 10–23 (1983).
M. I. Kolesov, D. D. Smirnov, A. S. Gninenko, et al., Ekspressinform./Chermetinformatsiya, Ser. 6, No. 4 (1978).
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Translated from Ogneupory, No. 11, pp. 53–56, November, 1986.
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Abramova, N.I., Grinberg, V.Y., Zhebrunov, S.V. et al. An evaluation of the effectiveness of use of hot tops. Refractories 27, 661–664 (1986). https://doi.org/10.1007/BF01387225
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DOI: https://doi.org/10.1007/BF01387225