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Rough cut tool path planning for B-spline surfaces using convex hull boxes

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Abstract

The objective of this paper is to present a non-uniform layered rough cut plan for B-spline surfaces using convex hull boxes. The tool path plan generated by this method will rapidly remove most redundant material from stock material without overcutting.

First, a B-spline surface is decomposed into piecewise Bezier surfaces, of which the convex hull boxes form an approximate model for rough cutting. Then, according to the top planes of those convex hull boxes, the stock material is divided into layers of different thickness. The cavity contour for each layer is obtained using a simplified union Boolean operation on convex hull boxes. Finally, from the top down, each layer is processed like a 2D pocket die cavity.

The algorithm is implemented on a personal computer. It is shown that the rough cut plan is very efficient since no computation for solving nonlinear equations is needed, and no overcutting occurs since B-spline surfaces are protected by the convex hull property of Bezier surfaces.

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Chuang, S.H., Pan, C.C. Rough cut tool path planning for B-spline surfaces using convex hull boxes. Int J Adv Manuf Technol 14, 85–92 (1998). https://doi.org/10.1007/BF01322216

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