Abstract
Hot molten-salt corrosion can cause serious metal degradation in boiler plant, incinerators, and furnaces. In this research, electrochemical-impedance and electrochemical-noise techniques have been evaluated for the monitoring of hot-corrosion processes in such plants. Tests have been carried out on Ni-1 % Co and Alloy 800, a commercial material of interest to operators of industrial plants, utilizing a bulk molten-salt environment and also a simulated combustion test, where thin films of molten salt were established on the alloy surfaces. Electrochemical-impedance and electrochemical-noise data were compared with the results of metallographic examination of the test alloys and showed reasonable correlation between the electrochemical data and the actual degradation processes. Current-noise analysis gives valuable information on the initiation stages of hot corrosion, while impedance measurements can detect propagation or rapid corrosion of the base metal. This preliminary work indicated that the electrochemical techniques show considerable promise as instruments for the monitoring of high-temperature corrosion processes.
Similar content being viewed by others
References
J. A. Goebel and F. S. Pettit,Metall. Trans. 1, 1943 (1970).
J. A. Goebel, F. S. Pettit, and G. W. Goward,Metall. Trans. 4, 261 (1973).
R. A. Rapp and K. Goto,Proc. Fused Salt Symp. II, J. Braunstein, ed. (The Electrochem. Society, Princeton, N.J., 1979).
D. A. Shores, inHigh-Temperature Corrosion, R. A. Rapp, ed. (NACE-6, 3, 1983).
J. Stringer, inHigh-Temperature Corrosion, R. A. Rapp, ed., (NACE-6, 389, 1983).
A. J. B. Cutler,J. Appl. Electrochem. 1, 19 (1971).
A. J. B. Cutler and C. J. Grant, inProc. Int. Conf. on Deposition and Corrosion in Gas Turbines, A. B. Hart and A. J. B. Cutler, eds. (London, 1972).
C. A. C. Sequeira and M. G. Hocking,J. Appl. Electrochem. 8, 145, 179 (1978).
C. A. C. Sequeira and M. G. Hocking,Brit. Con. J. 12, 158 (1977).
R. A. Rapp,Corrosion 42, 568 (1986).
P. D. W. Bottomley, J. L. Dawson, and P. Elliott,High Temp. Technology 4, 37 (1986).
D. A. Shores,Corrosion 31, 434 (1975).
N. Numata, A. Nishikata, and S. Haruyama,Proc. J.I.M.I.S.—, Trans. Jap. Inst. Metals Suppl. 303 (1983).
S. M. Park and R. A. Rapp,J. Electrochem. Soc. 113, 1636 (1986).
P. D. W. Bottomley, J. R. Gill, and J. L. Dawson,Materials Sci. Forum 8, 509 (1986).
D. M. Farrell, W. M. Cox, F. H. Stott, D. A. Eden, J. L. Dawson, and G. C. Wood,High Temp. Technology 3, 15 (1985).
J. L. Dawson, D. Gearey, and W. M. Cox,UK Corrosion 82, 192 (ICST, London, 1982).
W. M. Cox, J. L. Dawson, and D. M. Farrell,Dewpoint Corrosion,191, (ICST/Ellis-Horwood, 1985).
D. M. Farrell, Ph.D. thesis, University of Manchester (1984).
B. Yeun, J. L. Dawson, and P. Elliott,Proc. Conf. Environmental Degradation of High Temperature Materials (Inst. Metallurgists, London, 1980).
P. J. Aylott and K. Hladky,Corrsoft TM Software, CAPCIS, UMIST.
J. L. Dawson and D. G. John,J. Electroanal. Chem. 110, 37 (1980).
K. Hladky and J. L. Dawson,Corros. Sci. 23, 231 (1982).
J. L. Dawson, J. S. Gill, A. A. Al-Zanki, and R. C. Woollam,Dechema-Monograph 101, 235 (1986).
A. A. Al-Zanki, Ph. D. thesis, University of Manchester (1987).
P. C. Searson, Ph. D. thesis, University of Manchester (1983).
M. G. S. Ferreira and J. L. Dawson,J. Electrochem. Soc. 132, 760 (1985).
Author information
Authors and Affiliations
Rights and permissions
About this article
Cite this article
Gao, G., Stott, F.H., Dawson, J.L. et al. Electrochemical monitoring of high-temperature molten-salt corrosion. Oxid Met 33, 79–94 (1990). https://doi.org/10.1007/BF00665670
Received:
Revised:
Issue Date:
DOI: https://doi.org/10.1007/BF00665670