Skip to main content
Log in

Behavior of oxide films on high-temperature alloys in carbonaceous gas atmospheres

  • Published:
Oxidation of Metals Aims and scope Submit manuscript

Abstract

Formation and deterioration of oxide films on several contemporary high-temperature alloys was studied in various carbonaceous gas atmospheres. Scanning electron microscopy and metallographic examination were applied to films on Fe-Cr-Ni and Ni-Cr-Al type alloy compositions exposed in CH 4/H2 and CO/CO2 atmospheres at temperatures up to 900° C and pressures up to 900 psi (6.2 × 106 N/m2). The effects of various preoxidation treatments were evaluated. Reduction of certain oxide phases is observed to promote catalytic gas decomposition. Al2O3 components in the films are observed to be stable under the reducing conditions experienced. Carbon uptake by various alloys is found to be quite sensitive to surface finish, with an observed increase in penetration with surface roughness.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. G. E. Wasilewski and R. A. Rapp, “High Temperature Oxidation,” inThe Superalloys, C. T. Sims and W. C. Hagel, eds. (Wiley, New York, 1972), pp. 287–315.

    Google Scholar 

  2. D. L. Douglass, “Fundamentals of the Reactions Between Metals and Their Environment at High Temperatures,” inMaterials 1971 (SAMPE, 1971), p. 1.

  3. I. G. Wright, “Oxidation of Iron-, Nickel-, and Cobalt-Base Alloys,” Metals and Ceramics Information Center, Battelle Columbus Laboratories, Rept. 72-07 (1972).

  4. G. C. Wood,Oxid. Met. 2, 11 (1970).

    Google Scholar 

  5. R. C. Logani and W. W. Smeltzer,Can. Metalwork. 10, 149 (1971).

    Google Scholar 

  6. G. C. Wood, “The Structures of Thick Scales on Alloys, ” inProceedings of the Seminar on Oxidation of Metals and Alloys, Metals Park, Ohio, 1971 (ASM, 1971), pp. 201–234.

  7. F. C. Schora, Jr., “Materials and Corrosion Considerations in the IGT Hygass Process,” inProceedings of the Workshop on Materials Problems and Research Opportunities in Coal Gasification, Ohio State University (NSF, 1974), pp. 163–188.

  8. R. A. Rapp, “High-Temperature Gaseous Corrosion of Metals in Mixed Environments,” inProceedings of the Workshop on Materials Problems and Research Opportunities in Coal Gasification, Ohio State University (NSF, 1974), pp. 313–334.

  9. A. M. Hall,Mater. Des. Eng. 80, 16 (1974).

    Google Scholar 

  10. P. Hancock, “What Is the Role of Stress in Oxidation,” inHigh Temperature Corrosion of Aerospace Alloys, J. Stringer, R. Jaffee, and T. F. Kearns, eds., AGARD Conf. Proc. 120 (AGARD, 1973), p. 117.

  11. C. S. Giggins, B. H. Kear, F. S. Petit, and J. K. Tien,Metall. Trans. 5, 1685 (1974).

    Google Scholar 

  12. D. L. Douglass, “Exfoliation and the Mechanical Behavior of Scales,” University of California at Los Angeles, Rept. UCLA-ENG-7105 (1971).

  13. W. C. Hagel,Corrosion 21, 316 (1965).

    Google Scholar 

  14. F. S. Petit, “On the Effects of Oxide Dispersions and Rare Earth Type Elements in the Oxidation of Cr and Al-Containing Alloys,” inHigh Temperature Corrosion of Aerospace Alloys, J. Stringer, R. I. Jaffee, and T. F. Kearns, eds., AGARD Conf. Proc. 120 (AGARD, 1973), p. 156.

  15. A. Davin and D. Coutsouradis, “What Are the Effects of Alloying Elements Singly or in Combination in Hot Corrosion,” inHigh Temperature Corrosion of Aerospace Alloys, J. Stringer, R. I. Jaffee, and T. F. Kearns, eds., AGARD Conf. Proc. 120 (1973), p. 222.

  16. F. H. Scott, G. C. Wood, and M. G. Hobby,Oxid. Met. 3, 103 (1971).

    Google Scholar 

  17. F. H. Scott and G. C. Wood,Corros. Sci. 11, 799 (1971).

    Google Scholar 

  18. S. J. Grisaffe, “Coatings and Protection,” inThe Superalloys, C. T. Sims and W. C. Hagel, eds. (Wiley, New York, 1972), pp. 341–370.

    Google Scholar 

  19. M. A. Gedwill and S. J. Grisaffee,Met. Eng. Q. 12(2), 55 (1972).

    Google Scholar 

  20. R. F. Hochman, “Oil-Ash Corrosion of Alloy Steels at High Temperatures,” inProceedings of the International Congress on Metallic Corrosion, 4th (NACE, 1972), p. 258.

  21. R. F. Hochman,Catastrophic Deterioration of Metals in Carbonaceous Environments (NACE, September 1973).

  22. P. A. LeFrancois and W. B. Hoyt,Corrosion 19, 360 (1963).

    Google Scholar 

  23. N. Birks,Br. Corros. J. 3, 56 (1968).

    Google Scholar 

  24. W. B. Jepson, J. E. Antill, and J. B. Warburton,Br. Corros. J. 1, 15 (1965).

    Google Scholar 

  25. J. E. Antill and J. B. Warburton,Corros. Sci. 7, 645 (1967).

    Google Scholar 

  26. H. C. Cowen and C. Tyzack,Br. Corros. J. 3, 220 (1968).

    Google Scholar 

  27. I. A. Menzies and W. J. Tomlinson,Br. Corros. J. 2, 235 (1967).

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Rights and permissions

Reprints and permissions

About this article

Cite this article

Perkins, J., Goldberg, A. Behavior of oxide films on high-temperature alloys in carbonaceous gas atmospheres. Oxid Met 11, 23–56 (1977). https://doi.org/10.1007/BF00611601

Download citation

  • Received:

  • Issue Date:

  • DOI: https://doi.org/10.1007/BF00611601

Key words

Navigation