Skip to main content
Log in

Flow field predictions in a model heat exchanger

  • Published:
Computational Mechanics Aims and scope Submit manuscript

Abstract

A numerical study of the two-dimensional isothermal steady flow distribution of an incompressible fluid in the shell side of an experimental heat exchanger is described.

Computations are performed with and without tubes present in the model, for Reynolds numbers up to 10,000. Baffles and tube bundles are modelled by incorporating the “porous medium” concept into the governing equations.

The resulting equations described in primitive variables are solved using a semi-implicit predictor-corrector type scheme. A Multi-Grid technique is employed to solve the linearized pressure correction equation which links momentum and continuity equations. Predictions with the proposed scheme indicate good qualitative agreement when compared with experimental measurements.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

Abbreviations

A :

area of a control volume face

A out :

outlet area of heat exchanger model

a p , a E , a W , a N , a s :

coefficients of finite volume equations

b e , b n :

constant part of linerized source term in momentum equations

C μ :

constant in turbulence model (= 0.09)

d t :

tube diameter

d h :

hydraulic diameter

E :

constant factor

F x i (i = 1, 2):

momentum equations source term

fc :

cross flow friction factor

fp :

parallel flow friction factor

K b :

baffle resistance to flow

Ku 1, Ku 2 :

loss coefficients

l :

average length scale (= 1/2 (2p - d t ) for tube filled; = L m for tube free)

L :

characteristic length (= side of square cavity, or, = L in )

L in :

inlet length

p :

tube pitch

P :

pressure

P * :

best estimate of pressure

P′:

pressure correction

Re :

Reynolds number (Re = L × V/v)

S :

linearized source term

t :

time

U 1, U 2 :

velocity components in x 1− and x 2-direction, respectively

U *1 , U *2 :

velocities based on P *

U 2 o :

normal velocity component at outlet

U 2 0–1 :

normal velocity component just before the outlet

U in :

inlet velocity

V :

reference velocity (= velocity of moving lid for cavity flow, or, = U in )

x i (i = 1,2):

cartesian coordinates

X i (i = 1,2):

normalized cartesian coordinates

β:

local volume porosity = fluid volume/total volume)

β t :

porosity within the tube bundle

Δm :

inflow/outflow mass imbalance

Δ:

time step

t) max :

maximum time step for an explicit formulation

ΔV :

volume of control domain

Δx 1, Δx 2 :

dimensions of control domain

v :

laminar kinematic viscosity

v eff :

effective kinematic viscosity

v t :

turbulent kinematic viscosity

ϱ:

density of fluid

Σ:

summation

φ:

general dependent variable

nb :

nodal locations adjacent to e (or n) location

References

  • Brandt, A. (1977): Multi-level adaptive solutions to boundary value problems. Math. Comp. 31, 333 -390

    Google Scholar 

  • Butterworth, D. (1980): Unresolved problems in heat exchanger design. I. Chem. E. Symp. Ser. 60, 231–248

    Google Scholar 

  • Carver, M. B.; Carlucci, L. N.; Inch, W. R. (1981): Thermal-hydraulics in recirculating steam generators. Atomic Energy of Canada Limited (CRNL), Report AECL-7254

  • Elphick, I. G.; Martin, W. W. (1982): Flow distribution measurements in a model heat exchanger, phase 1, Report Laser Doppler Anemometry Laboratory, University of Toronto, 1982

  • Holloway, A. G. L.; Tavoularis, S. (1985): On turbulence modelling of industrial heat exchanger flows. In: Rasmussen, H. (ed.): Proceedings of the Tenth Canadian Congress of Applied Mechanics, vol. 2, pp. B117-B118. London (Ont.): U. Western Ontario

    Google Scholar 

  • Pataknar, S. V.; Spalding, D. B. (1974): A calculation procedure for the transient and steady-state behavior of a shell-andtube heat exchangers. In: Afgan, N. H. and Schlunder, E. V. (eds.): Heat exchangers — design and theory source book, pp. 155–176. New York: McGraw-Hill

    Google Scholar 

  • Patankar, S. V. (1980): Numerical heat transfer and fluid flow. Washington: Hemisphere

    Google Scholar 

  • Rhodes, D. B.; Carlucci, L. N. (1984): Predicted and measured velocity distributions in a model heat exchanger. Atomic Energy of Canda Limited (CRNL), Rpt. AECL-8271

  • Sha, W. T. (1979): Summary of methods used in rod-bundle thermal hydraulic analysis. In: Kakac, S. and Spalding, D. B. (eds.): Turbulent forced convection in channels and bundles, vol. 1, pp. 279–299. New York: Hemisphere

    Google Scholar 

  • Sousa, A. C. M.; Venart, J. E. S.; Khan, A. M. (1983): Free convective recirculating flows due to localized heat sources. ASME: Heat transfer in recirculating flows, Paper 83-WA/HT-12

  • Sousa, A. C. M.; Hadjisophocleous, G. V. (1985): Numerical studies of convective flow driven by discrete sources. In: Taylor, C., Olson, M. D., Gresho, P. M. and Habashi, W. G. (eds.): Numerical methods in laminar and turbulent flow, part 1, pp. 901–912. Swansea: Pineridge Press

    Google Scholar 

  • Theodossiou, V. M.; Sousa, A. C. M. (1986): An efficient algorithm for solving the incompressible fluid flow equations. Int. J. Numer. Meth. Fluids 6, 557–572

    Google Scholar 

  • Van Doormaal, J. P.; Raithby, G. D. (1984): Enhancements of the Simple method for predicting incompressible fluid flows, Numer. Heat Transfer 7, 147–163

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Additional information

Communicated by S. N. Atluri April 22, 1987

Rights and permissions

Reprints and permissions

About this article

Cite this article

Theodossiou, V.M., Sousa, A.C.M. & Carlucci, L.N. Flow field predictions in a model heat exchanger. Computational Mechanics 3, 419–428 (1988). https://doi.org/10.1007/BF00301142

Download citation

  • Issue Date:

  • DOI: https://doi.org/10.1007/BF00301142

Keywords

Navigation