Skip to main content
Log in

Formation regularities of gaseous vapour plasma envelope in electrolyzer

  • Published:
Surface Engineering and Applied Electrochemistry Aims and scope Submit manuscript

Abstract

This work focuses on the factors causing appearance of a steady and continuous vapour-gas envelope which functions as medium for plasma electrolytic saturation of metal and alloys with interstitialelements (nitrogen, carbon, and boron). It is established that second critical voltage associated with transition from the current oscillation mode to the stable heating is determined by anion emission from boiling electrolyte in the envelope and heat transfer conditions in the system. Stability of the interface electrolyte–envelope is provided by the energy liberation in the envelope due to the passage ofcurrent. Second critical voltage promoting the anion emission is calculated on the base of Gouy–Chapman model and Tonks–Frenkel aperiodic instability. Theoretical dependence of critical voltage on the electrolyte concentration is confirmed experimentally. The influence of the electrolyte concentration on the second critical voltage is explained by the ability of the electrolyte to emit anions. Effect of solution flow rate on this voltage accounts for heat transfer conditions. It should be noted that the anion emission explains the influence of electrolyte composition on the weight change of the anode sample, limit heating temperature (~1000°C) due to the limited emissivity of electrolyte, discrete current in the case of a small surface anode, and high-frequency pulse of the current.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Yerokhin, A.L., Nie, X., Leyland, A., Matthews, A., and Dowey, S.J., Plasma electrolysis for surface engineering, Surf. Coat. Tech., 1999, vol. 122, pp. 73–93.

    Article  Google Scholar 

  2. Gupta, P., Tenhundfeld, G., Daigle, E.O., and Ryabkov, D., Electrolytic plasma technology: science and engineering, an overview, Surf. Coat. Tech., 2007, vol. 201, no. 21, pp. 8746–8760.

    Article  Google Scholar 

  3. Belkin, P.N., Anode electrochemical thermal modification of metals and alloys, Surf. Eng. Appl. Electrochem., 2010, vol. 46, no. 6, pp. 558–569.

    Article  Google Scholar 

  4. Meletis, E.I., Nie, X., Wang, F.L., and Jiang, J.C., Electrolytic plasma processing for cleaning and metalcoating of steel surface, Surf. Coat. Tech., 2002, vol. 150, pp. 246–256.

    Article  Google Scholar 

  5. Pat. 6,022,468 USA (C21D 1/00) Electrolytic Hardening Process, Luk, S.-F., Leung, T.-P., Miu, W.-S., Pashby, I.-R., Eds., 08.02.2000.

  6. Liang, J., Wang, K.Y., Guo, S.M., and Wahab, M.A., Influence of electrolytic plasma process on corrosion property of peened 304 austenitic stainless steel, Mater. Lett., 2011, vol. 65, pp. 510–513.

    Article  Google Scholar 

  7. Nie, X., Wang, L., Yao, Z.C., Zhang, L., and Cheng, F., Sliding wear behaviour of electrolytic plasma nitrided cast iron and steel, Surf. Coat. Tech., 2005, vol. 200, nos. 5–6, pp. 1745–1750.

    Article  Google Scholar 

  8. Shen, D.J., Wang, Y.L., Nash, P., and Xing, G.Z., A novel method of surface modification for steel by plasma electrolysis carbonitriding, Mat. Sci. Eng. A Struct., 2007, vol. 458, pp. 240–243.

    Article  Google Scholar 

  9. Taheri, P. and Dehghanian, Ch., A phenomenological model of nanocrystalline coating production using plasma electrolytic saturation (PES) technique, Trans. B: Mech. Eng., 2009, vol. 16, no. 1, pp. 87–91.

    Google Scholar 

  10. Pang, H., Zhang, G.-L., Wang, X.-Q., Lv Guo-Hua, Chen Huan, and Yang Si-Ze, Mechanical performances of carbonitriding films on cast iron by plasma electrolytic carbonitriding, Chinese Phys. Lett., 2011, vol. 28, no. 11, pp. 103–118.

    Article  Google Scholar 

  11. Belkin, P., Kusmanov, S., Naumov, A., and Parkaeva, Yu., Anodic plasma electrolytic nitrocarburizing of low-carbon steel, Adv. Mater. Res., 2013, vol. 704, pp. 31–36.

    Article  Google Scholar 

  12. Tarakci, M., Korkmaz, K., Gencer, Y., and Usta, M., Plasma electrolytic surface carburized and hardening of pure iron, Surf. Coat. Tech., 2005, vol. 199, nos. 2–3, pp. 205–212.

    Article  Google Scholar 

  13. Belkin, P.N., Dyakov, I.G., Zhirov, A.V., Kusmanov, S.A., and Mukhacheva, T.L., Effect of compositions of active electrolytes on properties of anodic carburization, Prot. Met. Phys. Chem. Surf., 2010, vol. 46, no. 6, pp. 715–720.

    Article  Google Scholar 

  14. Bejar, M.A. and Henriquez, R., Surface hardening of steel by plasma-electrolysis boronizing, Mater. Design., 2009, vol. 30, pp. 1726–1728.

    Article  Google Scholar 

  15. Wang, B., Xue, W., Wua, J., Jin, X., Hua, M., and Wu, J.Z., Characterization of surface hardened layers on Q235 low-carbon steel treated by plasma electrolytic borocarburizing, J. Alloy Compd., 2013, vol. 578, pp. 162–169.

    Article  Google Scholar 

  16. Li, X.-M. and Han, Y., Porous nanocrystalline Ti(CxN1–x ) thick films by plasma electrolytic carbonitriding, Electroch. Commun., 2006, vol. 8, pp. 267–272.

    Article  Google Scholar 

  17. Aliofkhazraei, M. and Sabour Roohaghdam, A., A novel method for preparing aluminum diffusion coating by nanocrystalline plasma electrolysis, Electrochem. Commun., 2007, vol. 9, pp. 2686–2691.

    Article  Google Scholar 

  18. Belkin, P.N., Ganchar, V.I., Davydov, A.D., Dikusar, A.I., and Pasinkovskii, E.A., Anodic heating in aqueous solutions of electrolytes and its use for treating metal surfaces, Surf. Eng. Appl. Electrochem., 1997, no. 2, pp. 1–15.

    Google Scholar 

  19. Taylor, R.A. and Phelan, P.E., Pool boiling of nanofluids: comprehensive review of existing data and limited new data, Int. J. Heat. Mass. Transfer., 2009, vol. 52, nos. 23–24, pp. 5339–5347.

    Article  Google Scholar 

  20. Garbarz-Olivier, J. and Guilpin, C., Etude des discharges electriques produites entre l’electrode et la solution lors des effects d’anode et de cathode dans les electrolytes aqueux, J. Chiem. Phys., 1975, vol. 72, no. 2, pp. 207–214.

    Google Scholar 

  21. Belkin, P.N., Ganchar, V.I., and Petrov, Yu.N., Conduction of the vapor film during electrolytic anode heating, Sov. Phys. Dokl., 1986, vol. 31, pp. 1001–1004.

    Google Scholar 

  22. Shadrin, S.Yu. and Belkin, P.N., Analysis of models for calculation of temperature of anode plasma electrolytic heating, Int. J. Heat. Mass Transfer., 2012, vol. 55, pp. 179–186.

    Article  MATH  Google Scholar 

  23. Shiryaeva, S.O., Grigor’ev, A.I., and Morozov, V.V., On the appearance of ions near the charged surface of an intensely evaporating electrolyte, Tech. Phys., 2003, vol. 48, no. 7, pp. 822–828.

    Article  Google Scholar 

  24. Landau, L.D. and Lifshitz, E.M., Electrodynamics of Continuous Media, 2 ed., Pergamon, 1984, vol. 8, p. 33.

    MathSciNet  Google Scholar 

  25. Belkin, P.N. and Ganchar, V.I., Passage of a current through a vapor-gas sheath during anodic electrolytic heating, Surf. Eng. Appl. Electrochem., 1988, no. 5, pp. 97–102.

    Google Scholar 

  26. Ganchar, V.I., Zgardan, I.M., and Dicusar, A.I., Anodic dissolution of chromium during electrolytic heating, Surf. Eng. Appl. Electrochem., 1996, no. 5, pp. 13–19.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to S. Yu. Shadrin.

Additional information

The article is published in the original.

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Shadrin, S.Y., Zhirov, A.V. & Belkin, P.N. Formation regularities of gaseous vapour plasma envelope in electrolyzer. Surf. Engin. Appl.Electrochem. 52, 110–116 (2016). https://doi.org/10.3103/S1068375516010129

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.3103/S1068375516010129

Keywords

Navigation