Skip to main content
Log in

Chemical Composition and Structure of Interfacial Boundaries in Cr3C2–Ti Powder Hard Alloys after Explosive Compaction and Subsequent Heating

  • THEORY AND PROCESSES OF FORMING AND SINTERING OF POWDER MATERIALS
  • Published:
Russian Journal of Non-Ferrous Metals Aims and scope Submit manuscript

Abstract

The results of studying the fine structure, chemical composition, and phase composition of boundaries between components of the Cr3C2–Ti hard alloy containing 40 wt % titanium binder in the state after the explosion compaction, as well as after heat treatment, are presented. The heating temperature of the powder mixture during the shock-wave loading is 730°C and the pressure is 14 GPa, which provides the maximal compaction and consolidation of the powder mixture without sintering. Compact samples are heat-treated at a temperature from 400 to 700°C with holding in the furnace for 1 h with subsequent cooling in calm air. The equilibrium phase composition is calculated by numerical thermodynamic modeling using the Thermo-Calc software complex. The structure and elemental composition are investigated using FEI Quanta 3D and Versa 3D electron microscopes with an integrated system of the focused ion beam for foil preparation, as well as FEI Techai G2 20F and Titan 80-300 transmission electron microscopes with the mode of transmission foil scanning. A Bruker D8 Advance diffractometer is used to perform X-ray phase analysis. It is shown that the formation of strong interphase boundaries during the explosion compaction of mixtures of titanium carbide and chromium carbide powders is accompanied by chemical interaction between components with the formation of near-boundary layers having a total thickness on the order of 90 nm. The continuous monotonic variation in Cr and Ti contents is observed in the limits of the transient layer with an almost invariable carbon concentration. The phase composition of the layers corresponds to the equilibrium one calculated under the shockwave compression pressure of 12 GPa, but it is thermodynamically nonequilibrium under standard conditions. Heating to 400°C leads to the dissolution of near-boundary layers and transition of Cr3C2–Ti hard alloys into the two-phase state. Alternating layers consisting of carbon-depleted chromium carbides (Cr7C3, Cr23C6) and titanium carbide (TiC), formed due to the carbon diffusion from the initial chromium carbide (Cr3C2) to titanium, are formed along interfacial boundaries at a temperature of 700°C.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1.
Fig. 2.
Fig. 3.
Fig. 4.
Fig. 5.
Fig. 6.
Fig. 7.
Fig. 8.

Similar content being viewed by others

REFERENCES

  1. Nesterenko, V.F., Dynamics of Heterogeneous Materials, New York: Springer Science + Business Media, 2001.

  2. Rogozin, V.D., Vzryvnaya obrabotka poroshkovykh materialov (Explosive Treatment of Powder Materials), Volgograd: Politekhnik, 2002.

  3. Prummer, R., Explosive Compaction of Powders and Composites, Boca Raton, FL: CRC Press, 2006.

    Book  Google Scholar 

  4. Krokhalev, A.V., Kharlamov, V.O., Kuz’min, S.V., Lysak, V.I., and Pai, V.V., Explosive compaction of chromium carbide powders with a metallic binder, Combust., Explos., Shock Waves, 2019, vol. 55, no. 4, pp. 491–499.

    Article  Google Scholar 

  5. Ageev, E.V., Latypov, R.A., and Ageeva, E.V., Investigation into the properties of electroerosive powders and hard alloy fabricated from them by isostatic pressing and sintering, Russ. J. Non-Ferrous Met., 2015, vol. 56, no. 1, pp. 52–62.

    Article  Google Scholar 

  6. Panov, V.S. and Zaitsev, A.A., Development trends of technology of ultrafine and nanosized hard alloys WC‒Co, The Overlook, Izv. Vyssh. Uchebn. Zaved., Poroshk. Metall. Funkts. Pokrytiya, 2014, no. 3, pp. 38–48.

  7. Kear, B.H., Skandan, G., and Sadangi, R.K., Factors controlling decarburization in HVOF sprayed nano-WC/Co hard coatings, Scr. Mater., 2001, vol. 44, nos. 8–9, pp. 1703–1707.

    Article  CAS  Google Scholar 

  8. Kalita, V.I., Radyuk, A.A., Komlev, D.I., Ivannikov, A.Yu., Blagoveshchenskii, Yu.V., Grigorovich, K.V., Shibaeva, T.V., Umnova, N.V., Molokanov, V.V., Umnov, P.P., and Mel’nik, Yu.I., Mechanically alloy powder plasma WC–Co coatings, Fiz. Khim. Obrab. Mater., 2014, no. 5, pp. 22–29.

  9. Mrdak, M.R., Mechanical properties and microstructure of vacuum plasma sprayed Cr3C2–25(Ni20Cr) coatings, Vojnoteh. Glas., 2015, vol. 63, no. 2, pp. 47–63.

    Article  Google Scholar 

  10. Pirso, J. and Viljus, M., Structure formation of Cr3C2-based cermets during sintering, Proc Powder Metallurgy World Congress, Kyoto, 2000, pp. 1265–1268.

  11. Duran, C. and Eroglu, S., Liquid-phase sintering and properties of Cr3C2/NiCr cermets, J. Mater. Process. Technol., 1998, vol. 74, nos. 1–3, pp. 69–73.

    Article  Google Scholar 

  12. Al’tshuler, L.V., Trunin, R.F., Urlin, V.D., Fortov, V.E., and Funtikov, A.I., Development of dynamic high-pressure research methods in Russia, Usp. Fiz. Nauk, 1999, vol. 169, no. 3, pp. 323–344.

    Article  Google Scholar 

  13. Lee, S.H. and Hokamoto, K., WC/Co coating on a mild steel substrate through underwater shock compaction using a self combustible material layer (WC/Co coating through underwater shock compaction), Mater. Trans., 2007, vol. 48, no. 1, pp. 80–83.

    Article  CAS  Google Scholar 

  14. Yakovlev, I.V., Ogolikhin, V.M., and Shemelin, S.D., Explosive manufacturing of ceramic-metal protective containers, Vestn. Permsk. Nats. Issled. Politekh. Univ., Mashinostr. Materialoved., 2012, vol. 14, pp. 55–60.

    Google Scholar 

  15. Buzyurkin, A.E., Kraus, E.I., and Lukyanov, Y.L., Explosive compaction of WC + Co mixture by axisymmetric scheme, J. Phys.: Conf. Ser., 2015, vol. 653, no. 1, p. 012036.

    Google Scholar 

  16. Krokhalev, A.V., Kharlamov, V.O., Tupitsin, M.A., Kuz’min, S.V., and Lysak, V.I., Revisiting the possibility of formation of hard alloys from powder mixtures of carbides with metals by explosive compacting without sintering, Russ. J. Non-Ferrous Met., 2018, vol. 59, no. 5, pp. 550–556.

    Article  Google Scholar 

  17. Bondar’, M.P. and Nesterenko, V.F., Contact deformation and bonding criteria under impulsive loading, Combust., Explos., Shock Waves, 1991, vol. 27, no. 3, pp. 364–376.

    Article  Google Scholar 

  18. Bondar', M.P., Explosive compaction: the type of microstructure of contact boundaries produced by formation of a strong bond, Combust., Explos., Shock Waves, 2004, vol. 40, no. 4, pp. 489–497.

    Article  Google Scholar 

  19. Bondar’, M.P., Obodovskii, E.S., and Psakh’e, S.G., A study into the microstructural features of the zone of contact interaction between powder particles at dynamic pressing, Fiz. Mezomekh., 2004, vol. 7, no. 3, pp. 17–23.

    Google Scholar 

  20. Krokhalev, A.V., Kharlamov, V.O., Kuz’min, S.V., and Lysak, V.I., Foundations of the fabrication technology of wear-resistant coatings made of mixtures of chromium carbide powders with a metallic binder by explosive pressing, Russ. J. Non-Ferrous Met., 2018, vol. 59, no. 4, pp. 419–432.

    Article  Google Scholar 

  21. Tkachenko, Yu.G., Friction and wear of oxygen-free refractory compounds and materials based on them at high temperatures, Trenie Iznos, 1981, vol. 2, no. 5, pp. 864–876.

    CAS  Google Scholar 

  22. Lysak, V.I., Kuz’min, S.V., Krokhalev, A.V., and Grinberg, B.A., Structure of boundaries in composite materials obtained using explosive loading, Phys. Met. Metallogr., 2013, vol. 114, no. 11, pp. 947–952.

    Article  Google Scholar 

  23. Wang, D.Y., Weng, K.W., Chang, C.L., and Ho, W.Y., Synthesis of Cr3C2 coatings for tribological applications, Surf. Coat. Technol., 1999, vol. 120, pp. 622–628.

    Article  Google Scholar 

  24. Li, J.F., Huang, J.Q., Zhang, Y.F., and Ding, C.X., Tribological properties of plasma-sprayed coatings under water-lubricated sliding, J. Inorg. Mater., 1998, vol. 13, no. 4, pp. 519–520.

    Google Scholar 

  25. Lysak, V.I., Krokhalev, A.V., Kuz’min, S.V., Rogozin, V.D., and Kaunov, A.M., Pressovanie poroshkov vzryvom (Explosive Pressing of Powders), Moscow: Mashinostroenie, 2015.

  26. Konyashin, I., Sologubenko, A., Weirich, T., and Ries, B., Complexion at WC-Co grain boundaries of cemented carbides, Mater. Lett., 2017, vol. 187, pp. 7–10.

    Article  CAS  Google Scholar 

  27. Konyashin, I., Straumal, B.B., Ries, B., Bulatov, M.F., and Kolesnikova, K.I., Contact angles of WC/WC grain boundaries with binder in cemented carbides with various carbon content, Mater. Lett., 2017, vol. 196, pp. 1–3.

    Article  CAS  Google Scholar 

  28. Konyashin, I., Zaitsev, A.A., Sidorenko, D., Levashov, E.A., Ries, B., Konischev, S.N., Sorokin, M., Mazilkin, A.A., Herrmann, M., and Kaiser, A., Wettability of tungsten carbide by liquid binders in WC–Co cemented carbides: Is it complete for all carbon contents?, Int. J. Refract. Met. Hard Mater., 2017, vol. 62, pp. 134–148.

    Article  CAS  Google Scholar 

  29. Konyashin, I., Zaitsev, A., Meledin, A., Mayer, J., Loginov, P., Levashov, E., and Ries, B., Interfaces between model Co–WC alloys with various carbon contents and tungsten carbide, Materials, 2018, vol. 11, no. 3, p. 404.

    Article  Google Scholar 

Download references

Funding

This study was supported by the Russian Scientific Foundation, project no. 18-19-00518.

Author information

Authors and Affiliations

Authors

Corresponding authors

Correspondence to A. V. Krokhalev, V. O. Kharlamov, S. V. Kuzmin or V. I. Lysak.

Ethics declarations

The authors declare that they have no conflict of interest.

Additional information

Translated by N. Korovin

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Krokhalev, A.V., Kharlamov, V.O., Kuzmin, S.V. et al. Chemical Composition and Structure of Interfacial Boundaries in Cr3C2–Ti Powder Hard Alloys after Explosive Compaction and Subsequent Heating. Russ. J. Non-ferrous Metals 61, 667–674 (2020). https://doi.org/10.3103/S1067821220060139

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.3103/S1067821220060139

Navigation