Abstract
The effect has been studied of the contact conductivity of the diamond–metal binder interface on the thermal conductivity of diamond-containing composites having two- and three-component nickel-based metal binders. A device and procedure have been developed for measuring the thermal conductivity coefficients of binders and based on them diamond-containing composites. The dependence of the thermal conductivity coefficients on the compositions (particularly, the presence of the carbide-forming additives) and structures has been analyzed. A theoretical model of the composite has been proposed, which allows for the real shape of a diamond crystal and contact conductivity of its faces. The estimation of the thermal contact conductivity of the interface has been derived by solving the inverse problem. It agrees satisfactory with the literature data on direct physical studies and similar estimates for composites with aluminum and copper binders. The influence of the contact resistance on the temperature mode of the diamond tool operation has been indicated by the results of modeling.
Similar content being viewed by others
References
Ruch, P.W., Beffort, O., Kleiner, S., Weber, L., and Uggowitzer, P.J., Selective interfacial bonding in Al(Si)–diamond composites and its effect on thermal conductivity, Compos. Sci. Techn., 2006, vol. 66, pp. 2677–2685.
Flaquer, J., Rios, A., Martin-Meizoso, A., Nogales, S., and Böhm, H., Effect of diamond shapes and associated thermal boundary resistance on thermal conductivity of diamond-based composites, Comput. Mater. Sci., 2007, vol. 41, pp. 156–163.
Schubert, T., Ciupinski, L., Zielinski, W., Michalski, A., Weißgärber, T., and Kieback, B., Interfacial characterization of Cu/diamond composites prepared by powder metallurgy for heat sink applications, Scr. Mater., 2008, vol. 58, pp. 263–266.
Xia, Y., Song, Y., Lin, C., Cui, S., and Fang, Z., Effect of carbide formers on microstructure and thermal conductivity of diamond-Cu composites for heat sink materials, Trans. Nonferrous Met. Soc., China, 2009, vol. 19, pp. 1161–1166.
Kidalov, S.V. and Shakhov, F.M., Thermal conductivity of diamond composites, Mater., 2009, vol. 2, pp. 2467–2495.
Mesnyankin, S.Yu., Vikulov, A.G., and Vikulov, D.G., Modern view on the problems of thermal contacting of solids, Physics–Uspekhi, 2009, vol. 179, no. 9, pp. 945–970.
Chu, K., Jia, C.-C., Liang, X., Chen, H., Gao, W., and Guo, H., Modeling the thermal conductivity of diamond reinforced aluminium matrix composites with inhomogeneous interfacial conductance, Materials & Design, 2009, vol. 30, pp. 4311–4316.
Ekimov, E.A., Suetin, N.V., Popovich, A.F., and Ralchenko, V.G., Thermal conductivity of diamond composites sintered under high pressures, Diamond Relat. Mater., 2008, vol. 17, pp. 838–843.
Stoner, R.J. and Maris, H.J., Kapitza conductance and heat flow between solids at temperatures from 50 to 300 K, Phys. Rev. B, 1993, vol. 48, pp. 16373–16387.
Stoner, R.J., Maris, H.J., Anthony, T.R., and Banholzer, W.F., Measurements of the Kapitza conductance between diamond and several metals, Phys. Rev. Let., 1992, vol. 68, pp. 1563–1566.
Cahill, D.G., Ford, W.K., Goodson, K.E., Mahan, G.D., Majumdar, A., Maris, H.J., Merlin, R., and Phillpot, S.R., Nanoscale thermal transport, J. Appl. Phys., 2003, vol. 93, no. 2, pp. 793–818.
Chen, H., Jia, C.C., and Li, S.J., Effect of Cr addition and processing conditions on interface microstructure and thermal conductivity of diamond/Cu composite, Proc. 18 th Int. Conf. on Composite Mater. (ICCM18), August 21–26, 2011, ICC Jeju, Korea.
Weber, L. and Tavangar, R., On the influence of active element content on the thermal conductivity and thermal expansion of Cu–X (X=Cr, B) diamond composites, Scripta Mater., 2007, vol. 57, pp. 988–991.
Monachon, C. and Weber, L., Effect of diamond surface orientation on the thermal boundary conductance between diamond and aluminum, Diamond Relat. Mater., 2013, vol. 39, pp. 8–13.
Monachon, C., Schusteritsch, G., Kaxiras, E., and Weber, L., Qualitative link between work of adhesion and thermal conductance of metal/diamond interfaces, J. Appl. Phys., 2014, vol. 115, no. 12, art. 123509.
Novikov, N.V., Maistrenko, A.L., Kushch, V.I., and Ivanov, S.A., Assessment of the quality of composite diamond-containing materials by electrical and thermal conductivities, Physicochemical Mechanics Mater., 2006, no. 1, pp. 105–112.
Novikov, N.V., Maistrenko, A.L., Kushch, V.I., and Ivanov, S.A., Assessment of the quality of metal-diamond composites from their heat conductivity and electrical resistance, Mechanics composite mater., 2006, vol. 42, no. 3, pp. 361–374.
Maistrenko, A.L., Ivanov, S.A., Pereyaslov, V.P., and Voloshin, M.N., Intensive electric sintering of diamond-containing composite materials, Superhard Mater., 2000, vol. 22, no. 5, pp. 36–42.
Shmegera, P.S., Intensive electric sintering of metal matrices of diamond-containing composites in the presence of a liquid phase in Porodorazrushayushchii i metalloobrabatyvayushchii instrument—tekhnika i tekhnologiya ego izgotovleniya i primeneniya (Rock Destruction and Metal-Working Tools—Techniques and Technology of the Tool Production and Applications), Collect. Sci. Papers, Kiev Bakul’ ISM, Nat. Acad. Sci., 2012, issue 15, pp. 507–510.
Nash, P., Choo, H., and Schwarz, R.B., Thermodynamic calculation of phase equilibria in the Ti–Co and Ni–Sn systems, J. Mater. Science, 1998, vol. 33, pp. 4929–4936.
Schmetterer, C., Flandorfer, H., Richter, K.W., et al., A new investigation of the system Ni–Sn/C, Intermetallics, 2007, vol. 15, pp. 869–884.
Klepser, C.A., Growth of Intermetallic Phases at Low Temperature, PhD Thesis, MIT, 1996.
Hasselman, D.P.H. and Johnson, L.F., Effective thermal conductivity of composites with interfacial thermal barrier resistance, J. Comput. Mater., 1987, vol. 21, pp. 508–515.
Yamamoto, Y., Imai, T., Tanabe, K., et al., The measurement of thermal properties of diamond, Diamond Relat. Mater., 1997, vol. 6, pp. 1057–1061.
Kushch, V. I., Micromechanics of composites: multipole expansion approach, Elsevier, 2013.
Zuzovsky, M. and Brenner, H., Effective conductivities of composite materials composed of cubic arrangements of spherical particles embedded in an isotropic matrix, Z. Agnew Math. Phys. (ZAMP), 1977, vol. 28, pp. 979–992.
Author information
Authors and Affiliations
Corresponding author
Additional information
Original Ukrainian Text © R.S. Shmegera, Ya.O. Podoba, V.I. Kushch, A.S. Belyaev, 2015, published in Sverkhtverdye Materialy, 2015, Vol. 37, No. 4, pp. 39–52.
About this article
Cite this article
Shmegera, R.S., Podoba, Y.O., Kushch, V.I. et al. Effect of the contact conductivity of the diamond–metal binder interface on the thermal conductivity of diamond-containing composites. J. Superhard Mater. 37, 242–252 (2015). https://doi.org/10.3103/S1063457615040048
Received:
Published:
Issue Date:
DOI: https://doi.org/10.3103/S1063457615040048