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Study of Metal Coatings Deposited by Rotating Wire Tool

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Abstract

Environmentally friendly wear-resistant coatings deposited by a developed rotating flexible tool (metal wire brush) form a layer without visible boundaries inside the coating with a thickness of 3–7 μm. Durometric studies of single-layer coatings (copper, brass, bronze, and antifriction composite consisting of tin, lead, and zinc) and two-layer coatings in combinations of copper-composite and brass-composite showed that the hardness of the latter exceeds the surface hardness of steel samples by 1.2–1.9 times. Single-layer copper M1 (HV0.02 from 1862 to 2254) and two-layer M1-composite (HV0.02 from 1960 to 2362) coatings have the highest microhardness. X-ray tensometry showed that cold-hardening is formed in the surface layer of the sample under the coating: the calculated values of σφ are σφ = 225 MPa for the copper layer and σφ = –280 MPa for the steel base adjacent to the copper. Metallographic studies showed that the formation of the two types of surface structures differs by the absence or presence of an intermediate zone located between the coating and the deformed base. The intermediate zone is formed when the tension is more than 1.8–2 mm. According to a qualitative estimate, the continuity of the coatings is 90–100%, and the porosity is 18–25%.

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Funding

This work was supported by the Ministry of Science and Higher Education of the Russian Federation, project no. FZRU-2020-0011.

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Authors and Affiliations

  1. Nosov Magnitogorsk State Technical University, 455000, Magnitogorsk, Russia

    S. I. Platov, R. R. Dema, O. R. Latypov & L. S. Belevskii

  2. Joint Institute of Mechanical Engineering, National Academy of Sciences of Belarus, 220072, Minsk, Belarus

    M. A. Levantsevich

  3. Togliatti State University, 445020, Togliatti, Russia

    A. V. Zotov

  4. Belarusian National Technical University, 220013, Minsk, Belarus

    E. V. Pilipchuk

  5. LLC Research and Technology Center “Ausferr”, 455000, Magnitogorsk, Russia

    N. V. Urtsev

Authors
  1. S. I. Platov
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  2. R. R. Dema
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  3. O. R. Latypov
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  4. L. S. Belevskii
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  5. M. A. Levantsevich
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  6. A. V. Zotov
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  7. E. V. Pilipchuk
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  8. N. V. Urtsev
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Corresponding author

Correspondence to O. R. Latypov.

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Translated by A. Ivanov

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Platov, S.I., Dema, R.R., Latypov, O.R. et al. Study of Metal Coatings Deposited by Rotating Wire Tool. Steel Transl. 50, 911–915 (2020). https://doi.org/10.3103/S0967091220120128

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  • DOI: https://doi.org/10.3103/S0967091220120128

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