Skip to main content
Log in

Differential heat treatment of rails by means of rolling heat

  • Published:
Steel in Translation Aims and scope

Abstract

Differential heat treatment of rails by air on the basis of the rolling heat is considered. The research is conducted at AO EVRAZ ZSMK during the reconstruction of rail production. The influence of the chemical composition of the steel and the conditions of plastic deformation and heat treatment on the onset of polymorphic transition is studied. Thermokinetic diagrams are plotted for steels of experimental chemical composition. The cooling rate over the cross section of the rail head is investigated as a function of the heat-treatment parameters. The optimal chemical composition and heat-treatment conditions are determined. The heat treatment of rail samples directly after rolling is experimentally studied. Recommendations for the industrial introduction of differential quenching are developed on the basis of the theoretical and laboratory results. Industrial tests show that the rails produced are of high quality and comply with standard requirements.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Smirnov, L.A., Deryabin, A.A., Dobuzhskaya, A.B., Galitsyn, G.A., and Syreishchikova, V.I., Quality increase of national rails, Chern. Metall., 2005, no. 6, pp. 43–49.

    Google Scholar 

  2. Ermakov, V.M., Innovative solutions in the sphere of materials for superficial structure of railway track, in Uluchshenie kachestva i uslovii ekspluatatsii rel’sov i rel’sovykh skreplenii (Improvement of the Quality and Service Conditions of Rails and Rail Brace), Yekaterinburg: Ural. Inst. Met., 2009, pp. 9–16.

    Google Scholar 

  3. Semenov, V., Will domestic rails correspond to the modern standards? Met. Evrazii, 2000, no. 5, pp. 30–33.

    Google Scholar 

  4. Nesterov, D.K., Levchenko, N.F., Sapozhkov, V.E., and Shevchenko, A.I., Development of steel composition and the method of rail thermal treatment for operation in hard conditions, in Tekhnologiya proizvodstva zheleznodorozhnykh rel’sov i koles (Production Technology of Railway Rails and Wheels), Kharkov: Ukr. Nauchno-Issled. Inst. Met., 1989, pp. 23–27.

    Google Scholar 

  5. Reikhart, V.A., Is it possible to learn whether rails correspond to the particular conditions or not? Put’ Putevoe Khoz., 1994, no. 8, pp. 10, 11.

    Google Scholar 

  6. Girsch, G., Heyder, R., Kumpfmuller, N., and Belz, R., Comparing the life-cycle costs of standard and heathardened rail, Railway Gazette Int., 2005, vol. 161, no. 9, pp. 549–551.

    Google Scholar 

  7. Yunin, G.N., The technical re-equipment and reconstruction of rail production, Sbornik dokladov po materialam yubileinoi rel’sovoi komissii (Materials of the Jubilee Railway Commission), Novokuznetsk: Novokuznetsk. Poligrafkombinat, 2002, pp. 7–10.

    Google Scholar 

  8. Kozyrev, N.A., Pavlov, V.V., Godik, L.A., and Dement’ev, V.P., Zheleznodorozhnye rel’sy iz elektrostali (Rails of Electric Steel), Novokuznetsk: Evraz Holding, 2006.

    Google Scholar 

  9. Borts, A.I., Shur, E.A., and Fedin, V.M., Prospective development of rail production in Russia, in Uluchshenie kachestva i uslovii ekspluatatsii rel’sov i rel’sovykh skreplenii (Improvement of the Quality and Service Conditions of Rails and Rail Brace), Yekaterinburg: Ural. Inst. Met., 2011, pp. 94–103.

    Google Scholar 

  10. Frank, N., Innovative directions in the development of rail products, in Uluchshenie kachestva i uslovii ekspluatatsii rel’sov i rel’sovykh skreplenii (Improvement of the Quality and Service Conditions of Rails and Rail Brace), Yekaterinburg: Ural. Inst. Met., 2014, pp. 121–125.

    Google Scholar 

  11. Shur, E.A. and Konyukhov, A.D., Influence of residual stresses in hardened rails on the emergence and distribution of fatigue cracks at static curve, Tr. Tsentr. Nauchno-Issled. Inst. Minist. Putei Soobshch., 1973, no. 491, pp. 29–37.

    Google Scholar 

  12. Borts, A.I., Analysis of innovative rail production and perspective development, in Uluchshenie kachestva i uslovii ekspluatatsii rel’sov i rel’sovykh skreplenii (Improvement of the Quality and Service Conditions of Rails and Rail Brace), Yekaterinburg: Ural. Inst. Met., 2014, pp. 107–121.

    Google Scholar 

  13. Luty, W., Chłodziwa Hartownicze, Warszawa: Wyd. Naukowo-Tech., 1986.

    Google Scholar 

  14. Pavlov, V.V., Temlyantsev, M.V., Korneva, L.V., and Syusyukin, A.Yu., Perspektivnye tekhnologii teplovoi i termicheskoi obrabotki v proizvodstve rel’sov (Prospective Technologies of Heat and Thermal Treatment in Rail Production), Moscow: Teplotekhnik, 2007.

    Google Scholar 

  15. Pavlov, V.V., Choice of technological parameters of rail thermal treatment, in Uluchshenie kachestva i uslovii ekspluatatsii rel’sov i rel’sovykh skreplenii (Improvement of the Quality and Service Conditions of Rails and Rail Brace), Yekaterinburg: Ural. Inst. Met., 2008, pp. 112–135.

    Google Scholar 

  16. Polyakov, V.V. and Velikanov, A.V., Osnovy tekhnologii proizvodstva zheleznodorozhnykh rel’sov (Basic Technology for Rail Production), Moscow: Metallurgiya, 1990.

    Google Scholar 

  17. Korneva, L.V., Yunin, G.N., Kozyrev, N.A., Atkonova, O.P., and Polevoi, E.V., Quality comparison of OAO NKMK and imported rails, Steel Transl., 2010, vol. 40, no. 12, pp. 1047–1050.

    Article  Google Scholar 

  18. Dobuzhskaya, A.B., Galitsyn, G.A., and Syreishchikova, V.I., Research of rail structure with different durability to the formation of contact-fatigue defects, in Vliyanie svoistv metallicheskoi matritsy na ekspluatatsionnuyu stoikost’ rel’sov (Influence of the Metal Matrix Properties on Rail Service Durability), Yekaterinburg: Ural. Inst. Met., 2006, pp. 64–81.

    Google Scholar 

  19. Shur, E.A., Influence of structure on rail operation durability, in Vliyanie svoistv metallicheskoi matritsy na ekspluatatsionnuyu stoikost’ rel’sov (Influence of the Metal Matrix Properties on Rail Service Durability), Yekaterinburg: Ural. Inst. Met., 2006, pp. 37–64.

    Google Scholar 

  20. Borts, A.I., Shur, E.A., Reikhart, V.A., and Bazanov, Yu.A., Test results of rails undergone to the differentiated hardening from rolling heat and the influence of the specific production technology on their characteristics, Prom. Transp. XXI Vek, 2009, no. 4, pp. 32–36.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to E. V. Polevoi.

Additional information

Original Russian Text © E.V. Polevoi, G.N. Yunin, M.V. Temlyantsev, 2016, published in Izvestiya Vysshikh Uchebnykh Zavedenii, Chernaya Metallurgiya, 2016, No. 10, pp. 704–714.

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Polevoi, E.V., Yunin, G.N. & Temlyantsev, M.V. Differential heat treatment of rails by means of rolling heat. Steel Transl. 46, 692–700 (2016). https://doi.org/10.3103/S0967091216100119

Download citation

  • Received:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.3103/S0967091216100119

Keywords

Navigation