Abstract
Iridium (Ir) has an extremely high melting point (2443 °C), high chemical stability and is one of the most promising high-temperature materials. However, Ir is more difficult to process compared with other face-centered cubic metals, such as Ni and Al, which limits its applications. To solve this problem, we study the effect of 32 alloying elements (X) on stacking fault energy of dilute Ir-based alloys generated by shear deformation using the first-principles calculations. The investigation reveals that there are many alloying elements studied herein decrease the stacking fault energy of face-centered cubic (fcc) Ir, and the most effective element in reducing stacking fault energy of fcc Ir is Zn. The microscopic mechanism is caused by electron redistribution in the local stacking fault area. These results are expected to provide valuable guidance for the further design and application of Ir-based alloys.
Similar content being viewed by others
References
L.B. Hunt: History of iridium. Platinum Met. Rev. 31, 32 (1987).
R. Tuffias, J. Brockmeyer, A. Fortini, B. Williams, and R. Kaplan: Engineering issues of iridium/rhenium rocket engines revisited. In 35th Joint Propulsion Conference and Exhibit (20–24 June 1999, Los Angeles, California).
J. Merker, B. Fischer, D.F. Lupton, and J. Witte: Investigations on structure and high temperature properties of iridium. Mater. Sci. Forum 539–543, 2216 (2007).
A.H. Cottrell: The mechanical properties of matter. Am. J. Phys. 36, 68 (1964).
S.S. Hecker, D.L. Rohr, and D.F. Stein: Brittle fracture in iridium. Metall. Trans. A 9, 481 (1978).
C. Gandhi and M.F. Ashby: On fracture mechanisms of iridium and criteria for cleavage. Scr. Metall. 13, 371 (1979).
A.N. Gubbi, E.P. George, E.K. Ohriner, and R.H. Zee: Segregation of lutetium and yttrium to grain boundaries in iridium alloys. Acta Mater. 46, 893 (1998).
C.T. Liu and H. Inouye: Development and Characterization of an Improved Ir–0. 3% W Alloy for Space Radioisotopic Heat Sources (Oak Ridge National Lab., TN, USA, 1977).
Y. Yamabe, Y. Koizumi, H. Murakami, Y. Ro, T. Maruko, and H. Harada: Development of Ir-base refractory superalloys. Scr. Mater. 35, 579 (1996).
J.P. Hirth, J. Lothe: Theory of Dislocations (McGraw-Hill Book Company, 1968, p. 637).
S. Ogata, Y. Umeno, and M. Kohyama: First-principles approaches to intrinsic strength and deformation of materials: Perfect crystals, nano-structures, surfaces and interfaces. Modell. Simul. Mater. Sci. Eng. 17, 013001 (2009).
S.L. Shang, W.Y. Wang, Y. Wang, Y. Du, J.X. Zhang, A.D. Patel, and Z.K. Liu: Temperature-dependent ideal strength and stacking fault energy of fcc Ni: A first-principles study of shear deformation. J. Phys.: Condens. Matter 24, 155402 (2012).
W.Y. Wang, Y. Zhang, J. Li, C. Zou, B. Tang, H. Wang, D. Lin, J. Wang, H. Kou, and D. Xu: Insight into solid-solution strengthened bulk and stacking faults properties in Ti alloys: A comprehensive first-principles study. J. Mater. Sci. 53, 7493 (2018).
P. Andric, B. Yin, and W.A. Curtin: Stress-dependence of generalized stacking fault energies. J. Mech. Phys. Solids 122, 262 (2019).
T. Cai, K.Q. Li, Z.J. Zhang, P. Zhang, R. Liu, J.B. Yang, and Z.F. Zhang: Predicting the variation of stacking fault energy for binary Cu alloys by first-principles calculations. J. Mater. Sci. Technol. 53, 61 (2020).
B. Cai, Y. Long, C. Wen, Y. Gong, C. Li, J. Tao, and X. Zhu: Role of stacking fault energy and strain rate in strengthening of Cu and Cu–Al alloys. J. Mater. Res. 29, 1747 (2014).
M. Yuasa, Y. Chino, and M. Mabuchi: Mechanical and chemical effects of solute elements on generalized stacking fault energy of Mg. J. Mater. Res. 29, 2576 (2014).
D.C.C. Magalhães, A.M. Kliauga, M. Ferrante, and V.L. Sordi: Plastic deformation of FCC alloys at cryogenic temperature: The effect of stacking-fault energy on microstructure and tensile behaviour. J. Mater. Sci. 52, 7466 (2017).
S.L. Shang, C.L. Zacherl, H.Z. Fang, Y. Wang, Y. Du, and Z.K. Liu: Effects of alloying element and temperature on the stacking fault energies of dilute Ni-base superalloys. J. Phys.: Condens. Matter 24, 505403 (2012).
L-Y. Tian, R. Lizárraga, H. Larsson, E. Holmström, and L. Vitos: A first principles study of the stacking fault energies for fcc Co-based binary alloys. Acta Mater. 136, 215 (2017).
W.Y. Wang, S.L. Shang, Y. Wang, Z.G. Mei, K.A. Darling, L.J. Kecskes, S.N. Mathaudhu, X.D. Hui, and Z.K. Liu: Effects of alloying elements on stacking fault energies and electronic structures of binary Mg alloys: A first-principles study. Mater. Res. Lett. 2, 29 (2014).
C. Wang, H.Y. Zhang, H.Y. Wang, G.J. Liu, and Q.C. Jiang: Effects of doping atoms on the generalized stacking-fault energies of Mg alloys from first-principles calculations. Scr. Mater. 69, 445 (2013).
S.H. Zhang, I.J. Beyerlein, D. Legut, Z.H. Fu, Z. Zhang, S.L. Shang, Z.K. Liu, T.C. Germann, and R.F. Zhang: First-principles investigation of strain effects on the stacking fault energies, dislocation core structure, and Peierls stress of magnesium and its alloys. Phys. Rev. B 95 (2017).
S. Chen, Q. Wang, X. Liu, J. Tao, J. Wang, M. Wang, and H. Wang: First-principles studies of intrinsic stacking fault energies and elastic properties of Al-based alloys. Mater. Today Commun. 24, 1 (2020).
Y. Zhang, J. Li, W.Y. Wang, P. Li, B. Tang, J. Wang, H. Kou, S. Shang, Y. Wang, L.J. Kecskes, X. Hui, Q. Feng, and Z-K. Liu: When a defect is a pathway to improve stability: A case study of the L12 Co3TM superlattice intrinsic stacking fault. J. Mater. Sci. 54, 13609 (2019).
H-S. Bao, Z-H. Gong, Z-Z. Chen, and G. Yang: Evolution of precipitates in Ni–Co–Cr–W–Mo superalloys with different tungsten contents. Rare Met. 39, 716 (2020).
X-Z. Wu, R. Wang, S-F. Wang, and Q-Y. Wei: Ab initio calculations of generalized-stacking-fault energy surfaces and surface energies for FCC metals. Appl. Surf. Sci. 256, 6345 (2010).
Z.H. Jin, S.T. Dunham, H. Gleiter, H. Hahn, and P. Gumbsch: A universal scaling of planar fault energy barriers in face-centered cubic metals. Scr. Mater. 64, 605 (2011).
Y.N. Gornostyrev, M.I. Katsnelson, N.I. Medvedeva, O.N. Mryasov, A.J. Freeman, and A.V. Trefilov: Peculiarities of defect structure and mechanical properties of iridium results of ab initio electronic structure calculations. Phys. Rev. B 62, 7802 (2000).
R. Adamesku, V. Barkhatov, and A. Yermakov: Elastic Properties of Iridium Single Crystals. Vysokochistye Veschestva, 3, 129 (1990).
T.J. Balk and K.J. Hemker: High resolution transmission electron microscopy of dislocation core dissociations in gold and iridium. Philos. Mag. A 81, 1507 (2001).
L. Vitos, J.O. Nilsson, and B. Johansson: Alloying effects on the stacking fault energy in austenitic stainless steels from first-principles theory. Acta Mater. 54, 3821 (2006).
Y. Qi and R.K. Mishra: Ab initio study of the effect of solute atoms on the stacking fault energy in aluminum. Phy. Rev. B 75, 224105 (2007).
P.N.H. Nakashima, A.E. Smith, J. Etheridge, and B.C. Muddle: The bonding electron density in aluminum. Science 331, 1583 (2011).
S.L. Shang, W.Y. Wang, B.C. Zhou, Y. Wang, K.A. Darling, L.J. Kecskes, S.N. Mathaudhu, and Z.K. Liu: Generalized stacking fault energy, ideal strength and twinnability of dilute Mg-based alloys: A first-principles study of shear deformation. Acta Mater. 67, 168 (2014).
S.L. Shang, D.E. Kim, C.L. Zacherl, Y. Wang, Y. Du, and Z.K. Liu: Effects of alloying elements and temperature on the elastic properties of dilute Ni-base superalloys from first-principles calculations. J. Appl. Phys. 112, 053515 (2012).
W.W. Xu, S.L. Shang, C.P. Wang, T.Q. Gang, Y.F. Huang, L.J. Chen, X.J. Liu, and Z.K. Liu: Accelerating exploitation of Co-Al-based superalloys from theoretical study. Mater. Des. 142, 139 (2018).
M.D. Segall, R. Shah, and C.J. Pickard: Population analysis of plane-wave electronic structure calculations of bulk materials. Phys. Rev. B 54, 16317 (1996).
X. Chong, Y. Jiang, R. Zhou, and J. Feng: First principles study the stability, mechanical and electronic properties of manganese carbides. Comput. Mater. Sci. 87, 19 (2014).
C. Emmanuel: Screw dislocation in zirconium: An ab initio study. Phys. Rev. B 86, 144104 (2012).
M.D. Segall, P.J.D. Lindan, M.J. Probert, C.J. Pickard, P.J. Hasnip, and S.J. Clark: First-principles simulation: Ideas, illustrations and the CASTEP code. J. Phys.: Condens. Matter 14, 2717 (2002).
J.P. Perdew, K. Burke, and M. Ernzerhof: Generalized gradient approximation made simple. Phys. Rev. Lett. 77, 3865 (1996).
Acknowledgments
The authors thank the financial support from the Rare and Precious Metals Material Genetic Engineering Project of Yunnan Province (2019, 202002AB080001-1) and the Open Fund of the National Joint Engineering Research Center for abrasion control and molding of metal materials (No. HKDNM201904).
Author information
Authors and Affiliations
Corresponding authors
Rights and permissions
About this article
Cite this article
Xu, G., Chong, X., Zhou, Y. et al. Effects of the alloying element on the stacking fault energies of dilute Ir-based superalloys: A comprehensive first-principles study. Journal of Materials Research 35, 2718–2725 (2020). https://doi.org/10.1557/jmr.2020.277
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1557/jmr.2020.277