Skip to main content
Log in

Friction Stir Welding of the Butt Joints of Al–Mg–Si Aluminum Alloys

  • SPECIAL ELECTROMETALLURGY
  • Published:
Russian Metallurgy (Metally) Aims and scope

Abstract

The mechanical properties and the structure of the butt joints of Al–Mg–Si alloys made by friction stir welding are investigated. The ultimate tensile strength of the joints is found to be 0.82–0.87 depending on the alloy grade after welding. Fracture is shown to occur through the thermomechanical action zone on the side of tool motion. The bending angle of the joints (170°–180°) significantly exceeds the values typical of fusion welding. The hardness distribution in the joints has a W-shape characteristic of these alloys. Artificial aging after welding is shown to cause an increase in the strength coefficient of the joints to 0.92–0.96 at a bending angle of 160°–170°. Complete heat treatment, including quenching and artificial aging, is found to cause noticeable buckling of the welded joints and to be accompanied by a decrease in the strength and plastic properties of the joints because of grain growth in the mixing and thermomechanical action zones. After this treatment, the microhardness distribution within the welded joints is found to decrease and level off.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1.
Fig. 2.
Fig. 3.
Fig. 4.
Fig. 5.
Fig. 6.

Similar content being viewed by others

REFERENCES

  1. O. E. Grushko, M. A. Gureeva, V. F. Shamrai, et al., “Structure, technological properties and weldability of sheets made of Al–Mg–Si alloys containing calcium alloying additives,” Svarka v Sibiri, No. 2, 66–71 (2005).

  2. O. E. Grushko, M. A Gureeva., V. F. Shamrai, et al., “Structure, squeezability and weldability of calcium-alloyed Avial alloy sheets,” Metalloved. Term. Obrab. Met., No. 7, 15–21 (2007).

  3. M. A. Gureeva and O. E. Grushko, “Alloying calcium additives as a factor of regulation of the structure and properties of Al–Mg–Si alloys,” Naukoemkie Tekhn. Mashinostr., No. 7, 22–25 (2013).

  4. A. Ya. Ishchenko, S. V. Podel’nikov, and A. G. Poklyatskii, “Friction stir welding of aluminum alloys (review),” Avtomat. Svarka, No. 11, 32–38 (2007).

    Google Scholar 

  5. V. V. Ovchinnikov, “Technological features of friction stir welding of aluminum and magnesium alloys (review),” Mashinostr. Inzh. Obrazov., No. 4, 22–45 (2016).

  6. A. M. Drits, V. V. Ovchinnikov, and V. A. Bakshaev, “Criteria for selecting parameters of the friction stir welding conditions for thin sheets made of aluminum alloy 1565 ch,” Tsvetn. Met., No. 1, 85–93 (2018).

  7. R. R. Kotlyshev, A. A. Chularis, and Yu. G. Lyudmirskii, “Hypothesis of the joint formation during friction stir welding,” Svarka Diagnost., No. 4, 31–34 (2010).

  8. C. Genevois, D. Fabregue, A. Deschamps, et al., “On the coupling between precipitation and plastic deformation in relation with friction stir welding of AA2024 T3 aluminium alloy,” Mater. Sci. Eng., A 441, 39–48 (2006).

    Article  Google Scholar 

  9. E. Bousquet, A. Poulon-Quintin, M. Puiggali, et al., “Relationship between microstructure, microhardness and corrosion sensitivity of an AA2024 T3 friction stir welded joint,” Corros. Sci. 53, 3026–3034 (2011).

    Article  CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to V. V. Ovchinnikov.

Additional information

Translated by K. Shakhlevich

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Ovchinnikov, V.V., Kurbatova, I.A., Fedorov, A.O. et al. Friction Stir Welding of the Butt Joints of Al–Mg–Si Aluminum Alloys. Russ. Metall. 2021, 679–684 (2021). https://doi.org/10.1134/S0036029521060215

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1134/S0036029521060215

Keywords:

Navigation