Skip to main content
Log in

Machine tool reliability: an operational perspective

  • Original Research
  • Published:
Life Cycle Reliability and Safety Engineering Aims and scope Submit manuscript

Abstract

Machine tools, like any other system, are designed with the best possible reliability under given budget, time, and technology constraints. Appropriate maintenance policies are deployed to sustain reliability performance over the life of the system. From the operational perspective, the reliability performance of machine tools is not only dependent on inherent reliability and maintenance, but also significantly influenced by peripheral functions such as production planning and material supply decisions, etc. Moreover, the interaction effect of these functions with inherent reliability and maintenance policy makes the machine tools reliability modeling a complex problem. A holistic (considering various aspects together) and integrated (parametric-level consideration) approach is thus needed to optimize the performance of machine tools. The present paper aims to holistically consider machine tool reliability, maintenance, production, and material supply aspects to simultaneously optimize various decisions related to these functions. For pragmatic manifestation, a real manufacturing environment is considered, which is characterized by the stochastic nature of various functions and associated uncertainties. Furthermore, an exhaustive evaluation is performed over a broad range of manufacturing environment to demonstrate the superiority of the proposed approach.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6

Similar content being viewed by others

References

  • Aghezzaf EH, Najid NM (2008) Integrated production planning and preventive maintenance in deteriorating production systems. Inf Sci 178(17):3382–3392

    Article  MathSciNet  Google Scholar 

  • Aghezzaf EH, Khatab A, Le Tam P (2016) Optimizing production and imperfect preventive maintenance planning׳s integration in failure-prone manufacturing systems. Reliab Eng Syst Saf 145:190–198

    Article  Google Scholar 

  • Aytug H, Khouja M, Vergara FE (2003) Use of genetic algorithms to solve production and operations management problems: a review. Int J Prod Res 41(17):3955–4009

    Article  Google Scholar 

  • Fakher HB, Nourelfath M, Gendreau M (2018) Integrating production, maintenance and quality: a multi-period multi-product profit-maximization model. Reliab Eng Syst Saf 170:191–201

    Article  Google Scholar 

  • Gupta S, Gupta P (2018) Digitization for reliable and efficient manufacturing. Life Cycle Reliab Saf Eng 7(4):245–250

    Article  Google Scholar 

  • Hadidi LA, Al-Turki UM, Rahim A (2012) Integrated models in production planning and scheduling, maintenance and quality: a review. Int J Ind Syst Eng 10(1):21

    Google Scholar 

  • Kijima M (1989) Some results for repairable systems with general repair. J Appl Prob 26(1):89–102

    Article  MathSciNet  Google Scholar 

  • Kumar R, Kadyan MS (2018) Reliability modelling and study of failure mechanism of distillery plant using supplementary variable technique. Life Cycle Reliab Saf Eng 7(3):137–146

    Article  Google Scholar 

  • Lad BK, Kulkarni MS (2012) Optimal maintenance schedule decisions for machine tools considering the user’s cost structure. Int J Prod Res 50(20):5859–5871

    Article  Google Scholar 

  • Mokhtari H, Dadgar M (2015) Scheduling optimization of a stochastic flexible job-shop system with time-varying machine failure rate. Comput Oper Res 61:31–45

    Article  MathSciNet  Google Scholar 

  • Nourelfath M, Nahas N, Ben-Daya M (2016) Integrated preventive maintenance and production decisions for imperfect processes. Reliab Eng Syst Saf 148:21–31

    Article  Google Scholar 

  • Pandey D, Kulkarni MS, Vrat P (2010) Joint consideration of production scheduling, maintenance and quality policies: a review and conceptual framework. Int J Adv Oper Manag 2(1–2):1–24

    Google Scholar 

  • Purohit BS, Lad BK (2016) Production and maintenance planning: an integrated approach under uncertainties. Int J Adv Manuf Technol 86(9–12):3179–3191

    Article  Google Scholar 

  • Yue Q, Wan G (2017) Order scheduling with controllable processing times, common due date and the processing deadline. J Syst Sci Syst Eng 26(2):199–218

    Article  Google Scholar 

Download references

Acknowledgements

Authors acknowledge the support provided by the AVTEC Private Limited, India, for sharing the knowledge for this work. Authors also acknowledge the support received from Royal Academy of Engineering, UK, under the Newton-Bhabha Project (Project No. HEPI/1516/10).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Bhushan S. Purohit.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Purohit, B.S., Ringard, JB. & Lad, B.K. Machine tool reliability: an operational perspective. Life Cycle Reliab Saf Eng 8, 377–389 (2019). https://doi.org/10.1007/s41872-019-00097-w

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s41872-019-00097-w

Keywords

Navigation