Abstract
This study involves preparation of self-glazed ceramic tiles by utilizing soda-lime-silica waste glass (SLS). To investigate the effect of addition of SLS with the partial substitution of clay material, three batch compositions were prepared and subjected to seven different temperatures (1050 °C, 1075 °C, 1100 °C, 1125 °C, 1150 °C, 1175 °C, 1200 °C, 1225 °C). Linear shrinkage, glossiness, modulus of rupture, and water absorption of prepared samples showed different behavior at different temperatures. XRD, UTM, and SEM instruments were employed to characterize the developed sample as well as to determine the optimum conditions for the process. For batch 2, best results were observed with value of modulus of rupture 73.35 MPa at low sintering temperature (1100 °C). The obtained result clearly exhibited the efficacy of developed self-glazed ceramic tiles as a cost-effective product and solution to waste glass management.
Similar content being viewed by others
Data Availability
Data will be provided upon request.
References
Tucci, A., Esposito, L., Rastelli, E., Palmonari, C., Rambaldi, E.: Use of soda-lime scrap-glass as a fluxing agent in a porcelain stoneware tile mix. J. Eur. Ceram. Soc. 24(1), 83–92 (2004)
Bernardo, E., Esposito, L., Rambaldi, E., Tucci, A., Hreglich, S.: Recycle of waste glass into glass-ceramic stoneware. J. Am. Ceram. Soc. 91, 2156–2162 (2008)
Bernardo, E., Esposito, L., Rambaldi, E., Tucci, A.: Glass-based stoneware as a promising route for the recycling of waste glasses. Adv. Appl. Ceram. 108, 2–8 (2009)
Ogunro, A.S., Apeh, F.I., Nwannenna, O.C., Ibhadode, O.: Recycling Of Waste Glass As Aggregate For Clay Used In Ceramic Tile Production. Am. J. Eng. Res. 7(8), 272–278 (2018)
Lee, W.E.: The contribution of ceramics to environmental clean up. Adv. Appl. Ceram. (2006)
Colombo, P., Brusatin, G., Bernardo, E., Scarinci, G.: Inertization and reuse of waste by vitrification and fabrication of glass-based products. Curr. Op. Sol. St. Mat. Sci. 7, 225–239 (2003)
Kidalova, L., Stevulova, N., Terpakova, E., Sicakova, A.: Utilization of alternative materials in lightweight composites. J. Clean. Prod. 34, 116–119 (2012)
Vorob’eva, A.A., Shakhova, V.N., Pikalov, E.S., et al.: Production of facing ceramic with a glazing effect based on low-plastic clay and technogenic waste from Vladimir Oblast. Steklo Keram. 75(1–2), 51–54 (2018)
Vitkalova, I.A., Torlova, A.S., Pikalov, E.S., Selivanov, O.G.: Use of waste containing heavy metals for the production of acid-resistant ceramics with the self-glazing effect. Ékol. Prom. Proiz-va. 2, 2–6 (2018)
Torlova, A.S., Vitkalova, I.A., Pikalov, E.S., Selivanov, O.G.: Development of a batch composition for producing heat-resistant ceramics. Sovr. Naukoemkie Tekhnol. (10), 126–130. http://www.toptechnologies.ru/ru/article/view?id=37207 (2018). Accessed 2 Dec 2022
Marin, V.K., Kuznetsov, Y.S., Novokreschenova, S.Y.: Experience in the disposal of industrial waste in the Penza region. Ékologiya Prom-st’. 5, 28–33 (2005)
Biffi, G., C. AS.T., Faenza. Italy.: Technology for the production of porous single fired ceramic wall tile. Ind. Ceram. 9 (1989)
Ferandes, H.R., Ferrreira, J.M.F.: J. Eur. Ceram. Soc. 27, 4657–4663 (2007)
Karamanova, E., Andreola, F., Lancelloti, I., Barbieri, L., Karamanov, A.: Recycling of CRT waste glass in porcelain stoneware production. In: Proc. of 7th International SGEM Conference Modern Management of Mine Producing, Geology and Environmental Protection, Albena, Sofia, Bulgaria, pp. 113–125 (2007)
Clean Washington Center.: Glass clay body flux. Final Report. http://www.p2pays.org/ref/04/03905.htm (2009). Accessed 5 Dec 2022
Yeşilay, S.: J. Aust. Ceram. Soc. (2008). https://doi.org/10.1007/s1779-018-0286-0
Ergul, S., Akyildiz, M., Karamanov, A.: Ceramic material from basaltic tuffs. J. Ind. Ceram. 37, 75–80 (2007)
News, CC- FOCUS, USSR. Ind. Ceram. 9(1) (1989)
Viruthagirl, G., Ponnarasi, K., Gandhimathi, G., Rajamannan, B.: Evaluation of dried marine sluge- based ceramic tiles using spectroscopy techniques, Pelagia Research Library. Adv. Appl. Sci. Res. 2(4), 251–258 (2011)
Acknowledgements
The authors are thankful to SASIL SpA for supplying soda-lime glass.
Funding
Special thanks are due to BCSIR authority for providing financial support.
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
The authors declare no competing interests.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Mustafi, S., Khanom, R. & Pinky, N.S. Self-glazed ceramic tiles using soda-lime-silica glass instead of Na-feldspar. J Aust Ceram Soc 60, 435–442 (2024). https://doi.org/10.1007/s41779-024-00992-1
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s41779-024-00992-1