Abstract
The corrosion behavior of 316H stainless steel (SS) in the impure and purified NaCl–KCl–MgCl2 salt was investigated at 700 °C. Results indicate that the main deleterious impurity induced corrosion in the impure salt was the absorbed moisture, present in the form of MgCl2·6H2O. 316H SS occurred severe intergranular corrosion with a corrosion depth of 130 μm for 1000 h in the impure NaCl–KCl–MgCl2 salt. In contrast, the purification treatment of molten chloride salt by the dissolved Mg metal can remove the absorbed moisture, and the corresponding reactions were also discussed. As a result, the corrosiveness of NaCl–KCl–MgCl2 salt is reduced significantly. 316H SS occurred slight uniform corrosion with a depth of less than 5 μm for 3000 h in the purified NaCl–KCl–MgCl2 salt.
Similar content being viewed by others
Data availability
The data that support the findings of this study are openly available in Science Data Bank at https://www.doi.org/10.57760/sciencedb.j00186.00331 and https://cstr.cn/31253.11.sciencedb.j00186.00331.
References
R. Serrano-López, J. Fradera, S. Cuesta-López, Molten salts database for energy applications. Chem. Eng. Process. 73, 87–102 (2013). https://doi.org/10.1016/j.cep.2013.07.008
M. Zhu, H. Yi, J. Lu et al., Corrosion of Ni–Fe based alloy in chloride molten salts for concentrating solar power containing aluminum as corrosion inhibitor. Sol. Energ. Mat. Sol. 241, 111737 (2022). https://doi.org/10.1016/j.solmat.2022.111737
L.Y. He, S.P. Xia, X.M. Zhou et al., Th–U cycle performance analysis based on molten chloride salt and molten fluoride salt fast reactors. Nucl. Sci. Tech. 31, 83 (2020). https://doi.org/10.1007/s41365-020-00790-x
L.Y. He, G.C. Li, S.P. Xia et al., Effect of 37Cl enrichment on neutrons in a molten chloride salt fast reactor. Nucl. Sci. Tech. 31, 27 (2020). https://doi.org/10.1007/s41365-020-0740-x
W. Ding, A. Bonk, T. Bauer, Molten chloride salts for next generation CSP plants: selection of promising chloride salts & study on corrosion of alloys in molten chloride salts. AIP Conf. Proc. 2126, 200014 (2019). https://doi.org/10.1063/1.5117729
G. Mohan, M. Venkataraman, J. Gomez-Vidal et al., Assessment of a novel ternary eutectic chloride salt for next generation high-temperature sensible heat storage. Energ. Convers. Manage. 167, 156–164 (2018). https://doi.org/10.1016/j.enconman.2018.04.100
X. Wei, M. Song, Q. Peng et al., A new ternary chloride eutectic mixture and its thermo-physical properties for solar thermal energy storage. Energy Procedia. 61, 1314–1317 (2014). https://doi.org/10.1016/j.egypro.2014.11.1089
A.G. Fernández, M.I. Lasanta, F.J. Pérez, Molten salt corrosion of stainless steels and low-Cr steel in CSP plants. Oxid. Met. 78, 329–348 (2012). https://doi.org/10.1007/s11085-012-9310-x
W. Ding, T. Bauer, Progress in research and development of molten chloride salt technology for next generation concentrated solar power plants. Engineering 7, 334–347 (2021). https://doi.org/10.1016/j.eng.2020.06.027
B. Grégoire, C. Oskay, T.M. Meißner et al., Corrosion mechanisms of ferritic-martensitic P91 steel and Inconel 600 nickel-based alloy in molten chlorides. Part I: NaCl-KCl binary system. Sol. Energ. Mat. Sol. 215, 110659 (2020). https://doi.org/10.1016/j.solmat.2020.110659
B. Grégoire, C. Oskay, T.M. Meißner et al., Corrosion mechanisms of ferritic-martensitic P91 steel and Inconel 600 nickel-based alloy in molten chlorides. Part II: NaCl-KCl-MgCl2 ternary system. Sol. Energ. Mat. Sol. 216, 110675 (2020). https://doi.org/10.1016/j.solmat.2020.110675
K. Vignarooban, P. Pugazhendhi, C. Tucker et al., Corrosion resistance of Hastelloys in molten metal-chloride heat-transfer fluids for concentrating solar power applications. Sol. Energy 103, 62–69 (2014). https://doi.org/10.1016/j.solener.2014.02.002
W. Ding, H. Shi, Y. Xiu et al., Hot corrosion behavior of commercial alloys in thermal energy storage material of molten MgCl2/KCl/NaCl under inert atmosphere. Sol. Energ. Mat. Sol. 184, 22–30 (2018). https://doi.org/10.1016/j.solmat.2018.04.025
M. Sarvghad, S. Delkasar Maher, D. Collard et al., Materials compatibility for the next generation of concentrated solar power plants. Energy Storage Mater. 14, 179–198 (2018). https://doi.org/10.1016/j.ensm.2018.02.023
J.C. Gomez-Vidal, A.G. Fernandez, R. Tirawat et al., Corrosion resistance of alumina-forming alloys against molten chlorides for energy production. I. Pre-oxidation treatment and isothermal corrosion tests. Sol. Energ. Mat. Sol. 166, 222–233 (2017). https://doi.org/10.1016/j.solmat.2017.02.019
H. Ai, S. Liu, X.X. Ye et al., Metallic impurities induced corrosion of a Ni-26W-6Cr alloy in molten fluoride salts at 850 °C. Corros. Sci. 178, 109079 (2021). https://doi.org/10.1016/j.corsci.2020.109079
J. Qiu, B. Leng, H. Liu et al., Effect of SO42- on the corrosion of 316L stainless steel in molten FLiNaK salt. Corros. Sci. 144, 224–229 (2018). https://doi.org/10.1016/j.corsci.2018.08.057
S.S. Raiman, S. Lee, Aggregation and data analysis of corrosion studies in molten chloride and fluoride salts. J. Nucl. Mater. 511, 523–535 (2018). https://doi.org/10.1016/j.jnucmat.2018.07.036
Q. Yang, J. Ge, J. Zhang, Electrochemical study on the kinetic properties of Fe2+/Fe, Ni2+/Ni, Cr2+/Cr and Cr3+/Cr2+ in molten MgCl2-KCl-NaCl salts. J. Electrochem. Soc. 168, 012504 (2021). https://doi.org/10.1149/1945-7111/abdafc
L. Guo, Q. Liu, H. Yin et al., Excellent corrosion resistance of 316 stainless steel in purified NaCl-MgCl2 eutectic salt at high temperature. Corros. Sci. 166, 012504 (2020). https://doi.org/10.1016/j.corsci.2020.108473
P. Lu, L. Guo, Q. Liu, et al., Excellent high temperature corrosion resistance of 304 stainless steel immersed in purified NaCl–MgCl2 eutectic salts. Mater. Chem. Phys. 296 (2023). https://doi.org/10.1016/j.matchemphys.2022.127216
H. Sun, J.-Q. Wang, Z. Tang et al., Assessment of effects of Mg treatment on corrosivity of molten NaCl-KCl-MgCl2 salt with Raman and Infrared spectra. Corros. Sci. 164, 108350 (2019). https://doi.org/10.1016/j.corsci.2019.108350
W. Ding, J. Gomez-Vidal, A. Bonk et al., Molten chloride salts for next generation CSP plants: electrolytical salt purification for reducing corrosive impurity level. Sol. Energ. Mat. Sol. 199, 8–15 (2019). https://doi.org/10.1016/j.solmat.2019.04.021
X.Q. Zheng, Q. Dou, M. Cheng et al., Study on removal of oxide from carrier salt in molten salt reactor by vacuum distillation. Nucl. Tech. 45, 040302 (2022). https://doi.org/10.11889/j.0253-3219.2022.hjs.45.040302. (in Chinese)
J.W. Ambrosek, Molten chloride salts for heat transfer in nuclear systems. Dissertation, The University of Wisconsin, Madison (2011)
K. Hanson, K.M. Sankar, P.F. Weck et al., Effect of excess Mg to control corrosion in molten MgCl2 and KCl eutectic salt mixture. Corros. Sci. 194, 109914 (2022). https://doi.org/10.1016/j.corsci.2021.109914
W. Ding, H. Shi, A. Jianu et al., Molten chloride salts for next generation concentrated solar power plants: mitigation strategies against corrosion of structural materials. Sol. Energ. Mat. Sol. 193, 298–313 (2019). https://doi.org/10.1016/j.solmat.2018.12.020
S. Choi, N.E. Orabona, O.R. Dale et al., Effect of Mg dissolution on cyclic voltammetry and open circuit potentiometry of molten MgCl2-KCl-NaCl candidate heat transfer fluid for concentrating solar power. Sol. Energ. Mat. Sol. 202, 110087 (2019). https://doi.org/10.1016/j.solmat.2019.110087
A. Mortazavi, Y. Zhao, M. Esmaily, et al., High-temperature corrosion of a nickel-based alloy in a molten chloride environment—the effect of thermal and chemical purifications. Sol. Energ. Mat. Sol. 236, 111542 (2022). https://doi.org/10.1016/j.solmat.2021.111542
X. Li, L. Chang, C. Liu et al., Effect of thermal aging on corrosion behavior of type 316H stainless steel in molten chloride salt. Corros. Sci. 191, 109784 (2021). https://doi.org/10.1016/j.corsci.2021.109784
Q. Liu, H. Sun, H. Yin et al., Corrosion behaviour of 316H stainless steel in molten FLiNaK eutectic salt containing graphite particles. Corros. Sci. 160, 108174 (2019). https://doi.org/10.1016/j.corsci.2019.108174
Q. Huang, G. Lu, J. Wang et al., Thermal decomposition mechanisms of MgCl2·6H2O and MgCl2·H2O. J. Anal. Appl. Pyrol. 91, 159–164 (2011). https://doi.org/10.1016/j.jaap.2011.02.005
Q. Liu, Z. Wang, W. Liu et al., Ni-Mo-Cr alloy corrosion in molten NaCl-KCl-MgCl2 salt and vapour. Corros. Sci. 180, 109183 (2021). https://doi.org/10.1016/j.corsci.2020.109183
W. Ding, A. Bonk, J. Gussone et al., Electrochemical measurement of corrosive impurities in molten chlorides for thermal energy storage. J. Energy Storage 15, 408–414 (2018). https://doi.org/10.1016/j.est.2017.12.007
A. Plambeck, Electromotive force series in molten salts. J. Chem. Eng. Data 12, 77–82 (1967). https://doi.org/10.1021/je60032a023
Author information
Authors and Affiliations
Contributions
All authors contributed to the study conception and design. Material preparation, data collection, and analysis were performed by Hua Ai, Xin-Mei Yang, and Yan-Jun Chen. The first draft of the manuscript was written by Hua Ai, and all authors commented on previous versions of the manuscript. All authors read and approved the final manuscript.
Corresponding authors
Ethics declarations
Conflict of interest
The authors declare that they have no competing interests.
Additional information
This work was supported by the National Science Foundation of Shanghai (No. 22ZR1474600), the National Natural Science Foundation of China (No. 12175302), the “Thorium Molten Salt Reactor Nuclear Energy System” Strategic Priority Research Program of the Chinese Academy of Sciences (No. XDA 02040000) and the “Transformational Technologies for Clean Energy and Demonstration,” Strategic Priority Research Program of the Chinese Academy of Sciences (No. XDA 21000000).
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Ai, H., Yang, XM., Liu, HJ. et al. Study on the corrosion behavior of 316H stainless steel in molten NaCl–KCl–MgCl2 salts with and without purification. NUCL SCI TECH 34, 191 (2023). https://doi.org/10.1007/s41365-023-01352-7
Received:
Revised:
Accepted:
Published:
DOI: https://doi.org/10.1007/s41365-023-01352-7