Skip to main content
Log in

Chemical Composition Simplification of the Seydişehir (Konya, Turkey) Alumina Plant Waste

  • Research Article
  • Published:
Journal of Sustainable Metallurgy Aims and scope Submit manuscript

Abstract

Red mud, a residue of alumina production from bauxite refining, contains oxides of valuable metals such as Fe, Al, Ti, Si, Na, Ca, etc. The presence of these numerous metal oxides does not allow introducing the highly basic raw red mud within any industrial process, which leads to its storage over a wide land area. In order to simplify the chemical composition of this waste, the effects of weak acid leaching (citric acid) and strong acid leaching (hydrochloric acid) are studied. The treatment efficiency is discussed based on scanning electron microscope and X-ray diffraction analysis of solid product and inductively coupled plasma spectrometry analysis of acidic solutions. The effects of temperature and acid concentration on metals dissolution are estimated by rough kinetic considerations which present results comparable to those in the literature. More than 50% of Al and 50% of Ca detected by inductively coupled plasma mass spectrometry were separated via the organic acid process, while during leaching with HCl whole Ca, Fe, and more than 60% Ti and 80% of Al similarly determined were recovered. This confirms that within the red mud, metals behave differently under several forms with different reactivity toward acidic medium. Therefore, an eventual combination of both acids can be an efficient way to prepare them ready and suitable for possible industrial applications.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13

Similar content being viewed by others

References

  1. Borra CR, Blanpain B, Pontikes Y, Binnemans K, Van Gerven T (2016) Smelting of bauxite residue (red mud) in view of ıron and selective rare earths recovery. J Sustain Metall 2:28–37. https://doi.org/10.1007/s40831-015-0026-4

    Article  Google Scholar 

  2. Mishra B, Gostu S (2015) Opportunities for high volume commercial products conversion from bauxite residue. İn: Bauxite residue valorisation and best practices conference (Leuven, Belgium, 5–7 October 2019)

  3. Abhilash SS, Meshram P, Pandey BD, Behera PK, Satpathy BK (2014) Red Mud: a secondary resource for rare earth elements. In: International bauxite, alumina and aluminium symposium. The IBAAS Binder, pp 148–162

  4. Agatzini-Leonardou S, Oustadakis P, Tsakiridis PE, Markopoulos C (2008) Titanium leaching from red mud by diluted sulfuric acid at atmospheric pressure. J Hazard Mater 157:579–586. https://doi.org/10.1016/j.jhazmat.2008.01.054

    Article  CAS  Google Scholar 

  5. Balomenos E, Panias D, Pontikes Y (2015) MUD2METAL: a holistic flow sheet for the Bauxite Residue valorisation. In: Bauxite residue valorisation and best practices conference, Leuven, 5–7 October, pp 129–136

  6. Liu Y, Naidu R (2014) Hidden values in bauxite residue (red mud): recovery of metals. Waste Manag 34:2662–2673. https://doi.org/10.1016/j.wasman.2014.09.003

    Article  CAS  Google Scholar 

  7. Mishra B, Gostu S (2017) Materials sustainability for environment: red-mud treatment. Front Chem Sci Eng 11:483–496. https://doi.org/10.1007/s11705-017-1653-z

    Article  CAS  Google Scholar 

  8. Borra CR, Mermans J, Blanpain B, Pontikes Y, Binnemans K, Van Gerven T (2016) Selective recovery of rare earths from bauxite residue by combination of sulfation, roasting and leaching. Miner Eng 92:151–159. https://doi.org/10.1016/J.MINENG.2016.03.002

    Article  CAS  Google Scholar 

  9. Borra CR, Blanpain B, Pontikes Y, Binnemans K, Van Gerven T (2017) Recovery of rare earths and major metals from bauxite residue (red mud) by alkali roasting, smelting, and leaching. J Sustain Metall 3:393–404. https://doi.org/10.1007/s40831-016-0103-3

    Article  Google Scholar 

  10. Pepper RA, Couperthwaite SJ, Millar GJ (2016) Comprehensive examination of acid leaching behaviour of mineral phases from red mud: recovery of Fe, Al, Ti, and Si. Miner Eng 99:8–18. https://doi.org/10.1016/j.mineng.2016.09.012

    Article  CAS  Google Scholar 

  11. Xue S, Zhu F, Kong X, Wu C, Huang L, Huang N, Hartley W (2016) A review of the characterization and revegetation of bauxite residues (red mud). Environ Sci Pollut Res 23:1120–1132. https://doi.org/10.1007/s11356-015-4558-8

    Article  CAS  Google Scholar 

  12. Crowson P (1996) Aluminium/bauxite/alumina. In: Minerals handbook 1996–97. Palgrave Macmillan UK, London, pp 1–18. https://doi.org/10.1007/978-1-349-13793-0_1

    Chapter  Google Scholar 

  13. Borra CR, Pontikes Y, Binnemans K, Van Gerven T (2015) Leaching of rare earths from bauxite residue (red mud). Miner Eng 76:20–27. https://doi.org/10.1016/J.MINENG.2015.01.005

    Article  CAS  Google Scholar 

  14. Astuti W, Hirajima T, Sasaki K, Okibe N (2016) Comparison of effectiveness of citric acid and other acids in leaching of low-grade Indonesian saprolitic ores. Miner Eng 85:1–16. https://doi.org/10.1016/j.mineng.2015.10.001

    Article  CAS  Google Scholar 

  15. Astuti W, Hirajima T, Sasaki K, Okibe N (2016) Comparison of atmospheric citric acid leaching kinetics of nickel from different Indonesian saprolitic ores. Hydrometallurgy 161:138–151. https://doi.org/10.1016/j.hydromet.2015.12.015

    Article  CAS  Google Scholar 

  16. Demir F, Dönmez B (2008) Optimization of the dissolution of magnesite in citric acid solutions. Int J Miner Process 87:60–64. https://doi.org/10.1016/j.minpro.2008.01.006

    Article  CAS  Google Scholar 

  17. Gharabaghi M, Irannajad M, Noaparast M (2010) A review of the beneficiation of calcareous phosphate ores using organic acid leaching. Hydrometallurgy 103:96–107. https://doi.org/10.1016/j.hydromet.2010.03.002

    Article  CAS  Google Scholar 

  18. Irannajaad M, Meshkini M, Azadmehr AR (2013) Leaching of zinc from low grade oxide ore using organic acid. Physicochem Probl Miner Process 49:547–555. https://doi.org/10.5277/ppmp130215

    Article  CAS  Google Scholar 

  19. Shabani MA, Irannajad M, Azadmehr AR (2012) Investigation on leaching of malachite by citric acid. Int J Miner Metall Mater 19:782–786. https://doi.org/10.1007/s12613-012-0628-9

    Article  CAS  Google Scholar 

  20. Lide DR (2003) Handbook of chemistry and physics. CRC Press, Boca Raton

    Google Scholar 

  21. McDonald RG, Whittington BI (2008) Atmospheric acid leaching of nickel laterites review. Part II. Chloride and bio-technologies. Hydrometallurgy 91:56–69. https://doi.org/10.1016/j.hydromet.2007.11.010

    Article  CAS  Google Scholar 

  22. Zhu X, Li W, Guan X (2015) Kinetics of titanium leaching with citric acid in sulfuric acid from red mud. Trans Nonferr Met Soc China 25:3139–3145. https://doi.org/10.1016/S1003-6326(15)63944-9

    Article  CAS  Google Scholar 

  23. Huang Z, Chen X, Li Y, Chen J, Lin J, Wang J, Lei J, Chen R (2013) Quantitative determination of citric acid in seminal plasma by using Raman spectroscopy. Appl Spectrosc 67:757–760. https://doi.org/10.1366/12-06902

    Article  CAS  Google Scholar 

  24. Wang X, Dai S, Ren D, Yang J (2011) Mineralogy and geochemistry of Al-hydroxide/oxyhydroxide mineral-bearing coals of Late Paleozoic age from the Weibei Coalfield, Southeastern Ordos Basin, North China. Appl Geochem 26:1086–1096. https://doi.org/10.1016/j.apgeochem.2011.03.013

    Article  CAS  Google Scholar 

  25. Hassan I (1996) The thermal behavior of cancrinite. Can Mineral 34:893–900

    CAS  Google Scholar 

  26. Redaoui D, Sahnoune F, Heraiz M, Raghdi A (2017) Mechanism and kinetic parameters of the thermal decomposition of gibbsite Al(OH)3 by thermogravimetric analysis. Acta Phys Pol A 131:562–565

    Article  CAS  Google Scholar 

  27. Atasoy A (2007) The comparison of the Bayer process wastes on the base of chemical and physical properties. J Therm Anal Calorim 90:153–158. https://doi.org/10.1007/s10973-005-7671-y

    Article  CAS  Google Scholar 

  28. Callister WD, Cutler IB, Gordon RS (1966) Thermal decomposition kinetics of boehmite. J Am Ceram Soc 49:419–422. https://doi.org/10.1111/j.1151-2916.1966.tb15408.x

    Article  CAS  Google Scholar 

  29. Pascual J, Corpas FA, López-Beceiro J, Benítez-Guerrero M, Artiaga R (2009) Thermal characterization of a Spanish red mud. J Therm Anal Calorim 96:407–412. https://doi.org/10.1007/s10973-008-9230-9

    Article  CAS  Google Scholar 

  30. Atasoy A (2005) An investigation on characterization and thermal analysis of the Aughinish red mud. J Therm Anal Calorim 81:357–361. https://doi.org/10.1007/s10973-005-0792-5

    Article  CAS  Google Scholar 

  31. Atasoy A (2011) Reduction of ferric oxides ın the red mud by the aluminıothermic process. İn: 6th International advanced technologies symposium, Elazig, Turkey, pp 16–18

  32. Cornell RM, Schwertmann U (2003) The iron oxides: structure, properties, reactions, occurrences and uses. Wiley, Weinheim

    Book  Google Scholar 

  33. Alkan G, Yagmurlu B, Cakmakoglu S, Hertel T, Kaya Ş, Gronen L, Stopic S, Friedrich B (2018) Novel approach for enhanced scandium and titanium leaching efficiency from bauxite residue with suppressed silica gel. Sci Rep 8:5676. https://doi.org/10.1038/s41598-018-24077-9

    Article  CAS  Google Scholar 

  34. Rivera RM, Ulanaers B, Ounoughene G, Binnemans K, Gerven TV (2017) Behaviour of silica during metal recovery from bauxite residue by acidic leaching. In: Travaux 46, proceedings of 35th ınternational ICSOBA conference, Hamburg, Germany, 2–5 October 2017

  35. Tanaka M, Takahashi K (2007) Study on the salting-out effect using silica species by FAB-MS. J Solut Chem 36:27–37. https://doi.org/10.1007/s10953-006-9101-6

    Article  CAS  Google Scholar 

  36. Kokhanenko P, Brown K, Jermy M (2016) Silica aquasols of incipient instability: synthesis, growth kinetics and long term stability. Colloids Surf A 493:18–31. https://doi.org/10.1016/j.colsurfa.2015.10.026

    Article  CAS  Google Scholar 

  37. Voßenkaul D, Birich A, Müller N, Stoltz N, Friedrich B (2016) Hydrometallurgical processing of eudialyte bearing concentrates to recover rare earth elements via low-temperature dry digestion to prevent the silica gel formation. J Sustain Metall 3:79–89. https://doi.org/10.1007/s40831-016-0084-2

    Article  Google Scholar 

  38. Iler RK (1979) The chemistry of silica: solubility, polymerization, colloid and surface properties, and biochemistry. Wiley, New York

    Google Scholar 

  39. Gorrepati EA, Wongthahan P, Raha S, Fogler HS (2010) Silica precipitation in acidic solutions: mechanism, pH effect, and salt effect. Langmuir 26:10467–10474. https://doi.org/10.1021/la904685x

    Article  CAS  Google Scholar 

  40. Kurdakova SV, Grishchenko RO, Druzhinina AI, Ogorodova LP (2014) Thermodynamic properties of synthetic calcium-free carbonate cancrinite. Phys Chem Miner 41:75–83. https://doi.org/10.1007/s00269-013-0625-1

    Article  CAS  Google Scholar 

  41. Robie RA, Hemingway BS, Fisher JR (1978) Thermodynamic properties of minerals and related substances at 298.15 K and 1 bar (105 Pascals) pressure and at higher temperatures. Bulletin 2131. https://doi.org/10.3133/b2131

  42. Nesbitt HW, Bancroft GM, Fyfe WS, Karkhanis SN, Nishijima A, Shin S (1981) Thermodynamic stability and kinetics of perovskite dissolution. Nature 289:358–362. https://doi.org/10.1038/289358a0

    Article  CAS  Google Scholar 

  43. Wang Y, Qi T, Chu J, Zhao W (2010) Production of TiO2 from CaTiO3 by alkaline roasting method. Rare Met 29:162–167. https://doi.org/10.1007/s12598-010-0028-0

    Article  CAS  Google Scholar 

  44. Kong X, Li M, Xue S, Hartley W, Chen C, Wu C, Li X, Li Y (2017) Acid transformation of bauxite residue: conversion of its alkaline characteristics. J Hazard Mater 324:382–390. https://doi.org/10.1016/j.jhazmat.2016.10.073

    Article  CAS  Google Scholar 

  45. Palmer DA, Wesolowski DJ (1992) Aluminum speciation and equilibria in aqueous solution: II. The solubility of gibbsite in acidic sodium chloride solutions from 30 to 70 °C. Geochim Cosmochim Acta 56:1093–1111. https://doi.org/10.1016/0016-7037(92)90048-N

    Article  CAS  Google Scholar 

  46. Kim S, Thiessen PA, Bolton EE, Chen J, Fu G, Gindulyte A, Han L, He J, He S, Shoemaker BA, Wang J, Yu B, Zhang J, Bryant SH (2016) PubChem substance and compound databases. Nucleic Acids Res 44:D1202–D1213. https://doi.org/10.1093/nar/gkv951

    Article  CAS  Google Scholar 

  47. Danks AE, Hall SR, Schnepp Z (2016) The evolution of ‘sol–gel’ chemistry as a technique for materials synthesis. Mater Horiz 3:91–112. https://doi.org/10.1039/C5MH00260E

    Article  CAS  Google Scholar 

  48. Li L, Ge J, Wu F, Chen R, Chen S, Wu B (2010) Recovery of cobalt and lithium from spent lithium ion batteries using organic citric acid as leachant. J Hazard Mater 176:288–293. https://doi.org/10.1016/j.jhazmat.2009.11.026

    Article  CAS  Google Scholar 

  49. Habbache N, Alane N, Djerad S, Tifouti L (2009) Leaching of copper oxide with different acid solutions. Chem Eng J 152:503–508. https://doi.org/10.1016/j.cej.2009.05.020

    Article  CAS  Google Scholar 

  50. Crundwell FK (2014) The mechanism of dissolution of minerals in acidic and alkaline solutions: Part I—a new theory of non-oxidation dissolution. Hydrometallurgy 149:252–264. https://doi.org/10.1016/j.hydromet.2014.06.009

    Article  CAS  Google Scholar 

  51. Reddy B, Mishra S, Banerjee G (1999) Kinetics of leaching of a gibbsitic bauxite with hydrochloric acid. Hydrometallurgy 51:131–138. https://doi.org/10.1016/S0304-386X(98)00075-9

    Article  CAS  Google Scholar 

  52. Cui L, Guo Y, Wang X, Du Z, Cheng F (2015) Dissolution kinetics of aluminum and iron from coal mining waste by hydrochloric acid. Chin J Chem Eng 23:590–596. https://doi.org/10.1016/j.cjche.2014.05.017

    Article  CAS  Google Scholar 

  53. Paspaliaris Y, Tsolakis Y (1987) Reaction kinetics for the leaching of iron oxides in diasporic bauxite from the Parnassus-Giona Zone (Greece) by hydrochloric acid. Hydrometallurgy 19:259–266. https://doi.org/10.1016/0304-386X(87)90010-7

    Article  CAS  Google Scholar 

Download references

Acknowledgements

The authors thank Eti Alüminyum A.Ş. administration and its General Director Mehmet Arkan for all the support by providing the red mud samples; and Assoc. Prof. Mehmet Muzaffer Karadağ for his valuable advice and support; and BITAM Central Laboratory of Necmettin Erbakan University and the Analysis Laboratory of Aciöz Rafinasyon ve Rejenerasyon for the help in the sample analysis.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Yasin Ramazan Eker.

Ethics declarations

Conflicts of interest

The authors declare no conflicts of interest.

Additional information

The contributing editor for this article was Brajendra Mishra.

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Atalay Kalsen, T.S., Karadağ, H.B., Eker, Y.R. et al. Chemical Composition Simplification of the Seydişehir (Konya, Turkey) Alumina Plant Waste. J. Sustain. Metall. 5, 482–496 (2019). https://doi.org/10.1007/s40831-019-00236-8

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s40831-019-00236-8

Keywords

Navigation