Skip to main content
Log in

Hot Ductility of Severe Plastic Deformed AA6061 Aluminum Alloy

  • Published:
Acta Metallurgica Sinica (English Letters) Aims and scope

Abstract

The hot ductility of 6061 aluminum alloy, which was subjected to two different severe plastic deformations (SPD), was studied at different temperatures and strain rates. The tensile tests were carried out at the temperature range of 300–500 °C and at the strain rates of 0.0005–0.01 s−1. The microstructure evolution was characterized using optical microscopy, transmission electron microscopy and X-ray diffraction technique. The influences of the microstructure after SPD, thermomechanical parameters (temperature and strain rate) and specimen size on the hot formability of this alloy were then analyzed. The results show that a decrease in grains/subgrains exhibited significant effect on the hot ductility of SPDed samples. The constitutive equations were then developed to model the hot formability of the studied alloy. The developed model can be represented by Zener–Hollomon parameter in a hyperbolic sinusoidal equation form. Both the changes of elongation to failure and Zener–Hollomon parameter indicate that the hot ductility of the alloy is more sensitive to the temperature rather than to the strain rate. The uniform elongation is independent of the specimen size, but the post-necking elongation increases dramatically as the ratio of l/A 1/2 decreases.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11

Similar content being viewed by others

References

  1. W.J. Kim, J.Y. Wang, S.O. Choi, H.J. Choi, H.T. Sohn, Mater. Sci. Eng. A 520, 23 (2009)

    Article  Google Scholar 

  2. Y.T. Chen, D.A. Wang, J.Y. Uan, T.H. Hsieh, T.C. Tsai, Mater. Sci. Eng. A 551, 296 (2012)

    Article  Google Scholar 

  3. N.D. Stepanov, A.V. Kuznetsov, G.A. Salishchev, G.I. Raab, R.Z. Valiev, Mater. Sci. Eng. A 554, 105 (2012)

    Article  Google Scholar 

  4. T.G. Langdon, Mech. Mater. 67, 2 (2013)

    Article  Google Scholar 

  5. M. Kawasaki, R.B. Figueiredo, C. Xu, T.G. Langdon, Metal. Mater. Trans. A 33, 1891 (2007)

    Article  Google Scholar 

  6. W.A. Soer, A.R. Chezan, JThM De Hosson, Acta Mater. 54, 3827 (2006)

    Article  Google Scholar 

  7. R. Mahmudi, R. Alizadeh, A.R. Geranmayeh, Scr. Mater. 64, 521 (2011)

    Article  Google Scholar 

  8. R.B. Figueiredo, M. Kawasaki, C. Xu, T.G. Langdon, Mater. Sci. Eng. A 493, 104 (2008)

    Article  Google Scholar 

  9. E. Avtokratova, O. Sitdikov, M. Markushev, R. Mulyukov, Mater. Sci. Eng. A 538, 386 (2012)

    Article  Google Scholar 

  10. B. Verlinden, J. Driver, I. Samajdar, R. D. Doherty, Thermo-Mechanical Processing of Metallic Materials, 1st edn, ed. by R.W. Cahn, Pergamon Materials Series (Elsevier, Amsterdam, 2007), p. 120

  11. G. Simons, Ch. Weippert, J. Dual, J. Villain, Mater. Sci. Eng. A 416, 290 (2006)

    Article  Google Scholar 

  12. E8/E8M-13a, Standard Test Methods for Tension Testing of Metallic Materials, Annual Book of ASTM Standards (2013)

  13. B557/557M-10, Standard Test Methods for Tension Testing Wrought and Cast Aluminum and Magnesium Alloy Products (Metric), Annual Book of ASTM Standards, (2010)

  14. E21/E21M-09, Standard Test Methods for Elevated Temperature Tension Tests of Metallic Materials, Annual Book of ASTM Standards, (2009)

  15. R. Kaibyshev, F. Musin, D. Gromov, T.G. Nieh, D.R. Lesuer, Scr. Mater. 47, 569 (2002)

    Article  Google Scholar 

  16. R. Kaibyshev, F. Musin, D. Gromov, T.G. Nieh, D.R. Lesuer, Mater. Trans. 43, 2392 (2002)

    Article  Google Scholar 

  17. R.K. Islamgaliev, N.F. Yunusova, M.A. Nikitina, K.M. Nesterov, Rev. Adv. Mater. Sci. 25, 241 (2010)

    Google Scholar 

  18. L.P. Troeger, E.A. Starke Jr, Mater. Sci. Eng. A 277, 102 (2000)

    Article  Google Scholar 

  19. L.P. Troeger, E.A. Starke Jr, Mater. Sci. Eng. A 293, 19 (2000)

    Article  Google Scholar 

  20. W.J. Kim, S.J. Yoo, Scr. Mater. 61, 125 (2009)

    Article  Google Scholar 

  21. B.P. Kashyap, P.D. Hodgson, Y. Estrin, I. Timokhina, M.R. Barnett, I. Sabirov, Metal. Mater. Trans. A 40, 3294 (2009)

    Article  Google Scholar 

  22. W.J. Kim, Y.K. Sa, H.K. Kim, U.S. Yoon, Mater. Sci. Eng. A 487, 360 (2008)

    Article  Google Scholar 

  23. B. Cherukuri, T.S. Nedkova, R. Srinivasan, Mater. Sci. Eng. A 410–411, 394 (2005)

    Article  Google Scholar 

  24. W.J. Kim, J.K. Kim, T.Y. Park, S.I. Hong, D.I. Kim, Y.S. Kim, J.D. Lee, Metal. Mater. Trans. A 33, 3155 (2002)

    Article  Google Scholar 

  25. ASM Handbook, Nonferrous Alloys and Special-Purpose Materials, vol. 2, 9nd edn. (ASM International, Materials Park, 1990), p. 401

  26. E. Tan, A.A. Kibar, C.H. Gür, Mater. Char. 62, 391 (2011)

    Article  Google Scholar 

  27. B. Gopi, N.N. Krishna, K. Venkateswarlu, K. Sivaprasad, World Acad. Sci. Eng. Technol. 61, 731 (2012)

    Google Scholar 

  28. A.P. Zhilyaev, T.G. Langdon, Prog. Mater Sci. 53, 893 (2008)

    Article  Google Scholar 

  29. M. Weiss, A.S. Taylor, P.D. Hodgson, N. Stanford, Acta Mater. 61, 5278 (2013)

    Article  Google Scholar 

  30. V.V. Stolyarov, Y.T. Zhu, I.V. Alexandrov, T.C. Lowe, R.Z. Valiev, Mater. Sci. Eng. A 343, 43 (2003)

    Article  Google Scholar 

  31. L. Nan, A. Zhinan, L. Wenjun, W. Yandong, Acta Metall. Sin. (Engl. Lett.) 26, 663 (2013)

    Article  Google Scholar 

  32. D.V. Gunderov, A.V. Polyakov, I.P. Semenova, G.I. Raab, A.A. Churakova, E.I. Gimaltdinova, I. Sabirov, J. Segurado, V.D. Sitdikov, I.V. Alexandrov, N.A. Enikeev, R.Z. Valiev, Mater. Sci. Eng. A 562, 128 (2013)

    Article  Google Scholar 

  33. Sh. Ranjbar Bahadori, K. Dehghani, F. Bakhshandeh, Mater. Sci. Eng. A 588, 260 (2013)

    Article  Google Scholar 

  34. V.V. Stolyarov, L. Zeipper, B. Mingler, M. Zehetbauer, Mater. Sci. Eng. A 476, 98 (2008)

    Article  Google Scholar 

  35. M.S. Rao, U. Chakkingal, T. Raghu, Trans. Ind. Inst. Met. 66, 357 (2013)

    Article  Google Scholar 

  36. Sh. Ranjbar Bahadori, K. Dehghani, F. Bakhshandeh, Mater. Sci. Eng. A 583, 36 (2013)

    Article  Google Scholar 

  37. F. Montheillet, J.J. Jonas, Encycl. Appl. Phys. 16, 205 (1996)

    Google Scholar 

  38. S. Sakui, T. Sakai, K. Takeishi, Trans. Iron Steel Inst. Jpn. 17, 718 (1977)

    Google Scholar 

  39. K. Dehghani, A.A. Khamei, Mater. Sci. Eng. A 527, 684 (2010)

    Article  Google Scholar 

  40. D.H. Shin, D.Y. Hwang, Y.J. Oh, K.T. Park, Metal. Mater. Trans. A 35, 825 (2004)

    Article  Google Scholar 

  41. R.B. Figueiredo, M. Kawasaki, Ch. Xu, T.G. Langdon, Mater. Sci. Eng. A 493, 104 (2008)

    Article  Google Scholar 

  42. M. Karami, R. Mahmudi, Mater. Sci. Eng. A 576, 156 (2013)

    Article  Google Scholar 

  43. M. Karami, R. Mahmudi, Mater. Lett. 81, 235 (2012)

    Article  Google Scholar 

  44. H. Farnoush, A. Momeni, K. Dehghani, M.J. Aghazadeh, H. Keshmiri, Mater. Des. 31, 220 (2010)

    Article  Google Scholar 

  45. A. Momeni, K. Dehghani, X.X. Zhang, J. Mater. Sci. 47, 2966 (2012)

    Article  Google Scholar 

  46. M. Wang, P. Jin, J. Wang, L. Han, Ch. Cui, Acta Metall. Sin. (Engl. Lett.) 27, 63 (2014)

    Article  Google Scholar 

  47. Y.C. Lin, Y. Ding, M.S. Chen, J. Deng, Mater. Des. 52, 118 (2013)

    Article  Google Scholar 

  48. B. Meng, M. Wan, X. Wu, Y. Zhou, Ch. Chang, Int. J. Ref. Met. Mater. 45, 41 (2014)

    Article  Google Scholar 

  49. M. Zhou, Y.C. Lin, J. Deng, Y.Q. Jiang, Mater. Des. 59, 141 (2014)

    Article  Google Scholar 

  50. G.E. Dieter, Mechanical Metallurgy, 3rd edn. (McGraw-Hill, New York, 1986), p. 293

    Google Scholar 

  51. ASM Handbook, Mechanical Testing and Evaluation, vol. 8, 4nd edn. (ASM International, Materials Park, 1992), pp. 26–27

  52. A.V. Sergueeva, J. Zhou, B.E. Meacham, D.J. Branagan, Mater. Sci. Eng. A 526, 79 (2009)

    Article  Google Scholar 

  53. Y.H. Zhao, Y.Z. Guo, Q. Wei, A.M. Dangelewicz, C. Xu, Y.T. Zhu, T.G. Langdon, Y.Z. Zhou, E.J. Lavernia, Scr. Mater 59, 627 (2008)

    Article  Google Scholar 

Download references

Acknowledgments

The authors thank to Mr. S. A. Motaei and Mr. Haghani for running the ECAP and rolling system.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Kamran Dehghani.

Additional information

Available online at http://link.springer.com/journal/40195

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Khamei, A.A., Dehghani, K. Hot Ductility of Severe Plastic Deformed AA6061 Aluminum Alloy. Acta Metall. Sin. (Engl. Lett.) 28, 322–330 (2015). https://doi.org/10.1007/s40195-014-0200-x

Download citation

  • Received:

  • Revised:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s40195-014-0200-x

Keywords

Navigation