Abstract
In this study, the effect of laser power on the weld seam forming, microstructure and mechanical properties was carried out with 6061 aluminum alloy plate, which was welded with ER4047 as filler material. The results show that with the increase in laser power, the weld width and weld width ratio RW are increased, the RW is close to 1, and the joint formability and mechanical properties are better, when the laser power is 3000 W. The weld is mainly composed of equiaxed crystals and columnar crystals with ({001} < 100 > ) strong cube texture, with the largest volume fraction of columnar crystals at 2500 W laser power and the largest number of equiaxed crystal integrals at 3000 W laser power. The failure positions of the samples with laser power of 2000 W and 2500 W were close to the fusion line, while the failure position of the samples with laser power of 3000 W was in the center of the weld.
Similar content being viewed by others
References
M.J. Zhang, W.Z. Li, S.T. Zhao et al., Introduction to automobile lightweight and the application of aluminum alloy. Environ. Technol. 9, 62–66 (2021)
X.K. Shen, M.N. Ji, Q. Su et al., Research on lightweight structure design of aluminum alloy car body. Mater. Sci. 22, 80–81 (2021)
X. Dong, X. Huang, L. Liu et al., A liquid aluminum alloy electromagnetic transport process for high pressure die casting. Mater. Process. Technol. 234, 217–227 (2016)
H. Wang, X. Liu, L. Liu, Research on laser-TIG hybrid welding of 6061–T6 aluminum alloys joint and post heat treatment. Metals. 10(1), 130 (2020)
B.R. Jin, D.W. Ha, C.Y. Jeong, Effect of solution treatment on the hardness and tensile properties of Al-Mg-Si alloys for automotive chassis. Mater. Trans. 60(5), 815–823 (2019)
F. Vollertsen, J. Schumacher, K. Schneider et al., Innovative welding strategies for the manufacture of large aircraft. Weld. 48, 231–247 (2004)
H. Ebrahimzadeh, H. Farhangi, S.A.A. Mousavi, Hot cracking in autogenous welding of 6061–T6 aluminum alloy by rectangular pulsed Nd: YAG laser beam. Weld. 64(6), 1077–1088 (2020)
F. Yang, G. Xia, X. Guo et al., Research progress of laser welding under subatmospheric pressure. Int. J. Adv. Manuf. Tech. 116, 803–820 (2021)
P. Wang, X. Chen, Q. Pan et al., Laser welding dissimilar materials of aluminum to steel: an overview. Int J. Adv. Manuf. Technol. 87, 3081–3090 (2016)
K. Zhang, D. Li, H. Gui et al., Adaptive control for laser welding with filler wire of marine high strength steel with tight butt joints for large structures. J. Manuf. Proc. 36, 434–441 (2018)
A. Ancona, T. Sibillano, L. Tricarico et al., Comparison of two different nozzles for laser beam welding of AA5083 aluminum alloy. J. Mater. Proc. Technol. 164, 971–977 (2005)
H. G. Zhang, X. Z. Jin, G. Y. Chen, et al., Study on the burning loss of magnesium element in fiber laser welding aluminum alloy 5052. Laser Technol. 36(6), (2012)
T. Sibillano, A. Ancona, V. Berardi et al., A study of the shielding gas influence on the laser beam welding of AA5083 aluminum alloys by in-process spectroscopic investigation. Opt. lasers Eng. 44(10), 1039–1051 (2006)
E. Cicală, G. Duffet, H. Andrzejewski, D. Grevey, S. Ignat, Hot cracking in Al–Mg–Si alloy laser welding–operating parameters and their effects. Mater. Sci. Eng. A. 395(12), 19 (2005)
R.F. Nie, B.H. Lin, Y.N. Wang et al., Burning behavior and joint hardness distribution of Mg element in pulsed laser welding of aluminum alloy. Trans. China Weld. Inst. 31(3), 81–84 (2010)
D. Fabrègue, A. Deschamps, M. Suéry, Influence of the silicon content on the mechanical properties of AA6xxx laser welds. Mater. Sci. Eng. A. 506(1–2), 157–164 (2009)
J.M. Sanchez-Amaya, T. Delgado, L.R. Gonzalez et al., Laser welding of aluminum alloys 5083 and 6082 under conduction regime. Appl. Surf. Sci. 255(23), 9512–9521 (2009)
R.P. Martukanitz, A critical review of laser beam welding. Crit. Rev. Ind. Lasers Appl. 5706, 1124 (2005)
W. Kurz, C. Bezençon, M. Gäumann, Columnar to equiaxed transition in solidification processing. Sci. Technol. Adv. Mater. 2(1), 185 (2001)
X. Zhu, Z. Zhu, T. Liu et al., Crack-free and high-strength AA2024 alloy obtained by additive manufacturing with controlled columnar-equiaxed-transition. J. Mater. Sci. Technol. 156, 183–196 (2023)
K.V. Yang, Y. Shi, F. Palm et al., Columnar to equiaxed transition in Al-Mg (-Sc)-Zr alloys produced by selective laser melting. Scripta. Mater. 145, 113–117 (2018)
F. Xu, J. Yang, S.L. Gong et al., Effect of welding parameters on welding of aluminum alloys with filler wire. Mater. Eng. 9, 45–48 (2010)
S. Kou, Welding Metallurgy, 2nd edn (John Wiley and Sons, Hoboken, NJ, 2003)
J.X. Xie, Y. Wang, H.Y. Huang et al., Extreme plastic extensibility and ducyility improvement mechanism of copper and copper alloys. Chin. J. Nonferr. Met. 21, 2324–2336 (2011)
T. Ganaha, B.P. Pearce, H.W. Kerr, Grain structures in aluminum alloy GTA welds. Metall. Trans. A. 11, 1351–1359 (1980)
K. Hao, H. Wang, M. Gao et al., Laser welding of AZ31B magnesium alloy with beam oscillation. J. Mater. Res. Technol. 8(3), 3044–3053 (2019)
Acknowledgements
This work was financially supported by the Natural Science Foundation of Hunan Province (2023JJ50174), the Key Scientific Research Project of Education Department of Hunan Province (20A147) and the Project of Industry-University Cooperation and Collaborative Education of Ministry of Education (220506429021607).
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
The authors declare that they have no conflict of interest.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Jian, H., Wu, J., Zhang, W. et al. Effect of Laser Power on Microstructure and Properties of 6061 Aluminum Alloy Welded Joint. Metallogr. Microstruct. Anal. 12, 683–691 (2023). https://doi.org/10.1007/s13632-023-00981-z
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s13632-023-00981-z