Skip to main content
Log in

Simultaneous Removal of Nickel and Cadmium During the Cold Purification of Zinc Sulfate Solution

  • Research Article - Chemical Engineering
  • Published:
Arabian Journal for Science and Engineering Aims and scope Submit manuscript

Abstract

One of the most important steps in the zinc processing industries is the removal of impurities. In this step, cobalt, nickel and cadmium are removed from the leach solution by hot and cold purification, respectively. In this research, the effective parameters on cold purification reactor of Dandi zinc smelting plant (Zanjan—Iran) such as temperature, consumption of zinc dust, residence time, copper sulfate additive, pH of solution, zinc dust particle size and mixing speed are studied. Results demonstrated that optimum concentration of zinc dust to remove impurities properly is 2 g/L, which is less than the factory’s consumption by up to 30%. It was also found that the copper sulfate had no effect on the removal process of nickel and cadmium, and hence exclusion of this additive can cause cost-effectiveness in the process. Optimum amounts of residence time, temperature, pH and mixing speed are 75 min, 80 °C, 4.5 and 400 rpm, respectively. It was demonstrated that the smaller particle size has more effect on the removal of nickel and cadmium. The maximum efficiency was observed at < 45 µm. More ever, the high density of zinc ions had a deterrent effect on the efficiency of nickel and cadmium removal.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13

Similar content being viewed by others

References

  1. Xu, R.; Ma, K.; Guo, Z.: Activation mechanism of Sb2O3 during removal of cobalt from zinc sulphate solution. Hydrometallurgy 82(3), 150–153 (2006)

    Google Scholar 

  2. Boyanov, B.S.; Konareva, V.V.; Kolev, N.K.: Purification of zinc sulfate solutions from cobalt and nickel through activated cementation. Hydrometallurgy 73(1), 163–168 (2004)

    Google Scholar 

  3. Surucu, A.; Eyupoglu, V.; Tutkun, O.: Selective separation of cobalt and nickel by flat sheet supported liquid membrane using Alamine 300 as carrier. J. Ind. Eng. Chem. 18(2), 629–634 (2012)

    Google Scholar 

  4. Behnajady, B.; Balesini, A.; Moghaddam, J.: A new approach to the optimisation of zinc electrolyte cold purification process by Taguchi’s method. Can. Metall. Q. 53(3), 333–339 (2014)

    Google Scholar 

  5. Behnajady, B.; Moghaddam, J.: Statistical evaluation and optimization of zinc electrolyte hot purification process by Taguchi method. J. Cent. S. Univ. 22(6), 2066–2072 (2015)

    Google Scholar 

  6. Kumbasar, R.A.: Extraction and concentration of cobalt from acidic leach solutions containing Co–Ni by emulsion liquid membrane using TOA as extractant. J. Ind. Eng. Chem. 16(3), 448–454 (2010)

    Google Scholar 

  7. Fugleberg, S.; Jarvinen, A.; Sipila, V.: Solution purification at the Kokkola Zinc Plant. In: Cigan, J.M., Mackey, T.S., O’Keefe, T.J. (eds.) Lead-Zinc-Tin ′80, pp. 157–171. The Metallurgical Society of AIME, Warrendale, Pa (1980)

    Google Scholar 

  8. Raghavan, R.; Mohanan, P.; Verma, S.: Modified zinc sulphate solution purification technique to obtain low levels of cobalt for the zinc electrowinning process. Hydrometallurgy 51(2), 187–206 (1999)

    Google Scholar 

  9. Zhang, H.; et al.: The influence of nickel ions on the long period electrowinning of zinc from sulfate electrolytes. Hydrometallurgy 99(1–2), 127–130 (2009)

    Google Scholar 

  10. Liu, Z.; et al.: Influence of nickel on cathode process of zinc electrowinning. Hydrometallurgy 125, 29–33 (2012)

    Google Scholar 

  11. Golabadi, M.; et al.: Corrosion and cathodic disbondment resistance of epoxy coating on zinc phosphate conversion coating containing Ni2+ and Co2+. J. Ind. Eng. Chem. 47, 154–168 (2017)

    Google Scholar 

  12. Krause, B.; Sandenbergh, R.: Optimization of cobalt removal from an aqueous sulfate zinc leach solution for zinc electrowinning. Hydrometallurgy 155, 132–140 (2015)

    Google Scholar 

  13. Dalali, N.; Yavarizadeh, H.; Agrawal, Y.: Separation of zinc and cadmium from nickel and cobalt by facilitated transport through bulk liquid membrane using trioctyl methyl ammonium chloride as carrier. J. Ind. Eng. Chem. 18(3), 1001–1005 (2012)

    Google Scholar 

  14. Sonmez, E.; et al.: Synergistic and selective extraction of Cd2+ from acidic solution containing Cd2+, Co2+, Ni2+ by triisooctylamine (TIOA) and tributyl phosphate (TBP). J. Ind. Eng. Chem. 18(4), 1286–1292 (2012)

    Google Scholar 

  15. Fattahi, A.; Rashchi, F.; Abkhoshk, E.: Reductive leaching of zinc, cobalt and manganese from zinc plant residue. Hydrometallurgy 161, 185–192 (2016)

    Google Scholar 

  16. Kayin, P.B.: Removal of Cobalt from Zinc Sulfate Solution by Cementation Prior to Zinc Electrowinning. Middle East Technical University, Ankara (2003)

    Google Scholar 

  17. Makhloufi, L.; et al.: Cementation of Ni2+ ions from acidic sulfate solutions onto a rotating zinc disc. Electrochim. Acta 43(21–22), 3159–3164 (1998)

    Google Scholar 

  18. Nelson, A.; et al.: The removal of cobalt from zinc electrolyte by cementation: a critical review. Miner. Process Extr. M. 20, 325–356 (2000)

    Google Scholar 

  19. Sousa, S.; de Carvalho, J.R.; Correia, M.J.N.: Cadmium removal from industrial effluents by cementation with zinc powder. Int. J. Environ. Waste Manage 9(3–4), 284–292 (2012)

    Google Scholar 

  20. Razavizadeh, H.: Metallurgy Lead and Zinc. Sharif University of Technology, Tehran (2013)

    Google Scholar 

  21. Moradi, S.: Zn. Iran University of Science & Technology, Tehran (2005)

    Google Scholar 

  22. Näsi, J.: Statistical analysis of cobalt removal from zinc electrolyte using the arsenic-activated process. Hydrometallurgy 73(1), 123–132 (2004)

    Google Scholar 

  23. Karlsson, T.; et al.: Investigation of the kinetics and the morphology of cementation products formed during purification of a synthetic zinc sulfate electrolyte. Hydrometallurgy 181, 169–179 (2018)

    Google Scholar 

  24. Boyanov, B.; Konareva, V.; Kolev, N.: Removal of cobalt and nickel from zinc sulphate solutions using activated cementation. J. Min. Metall. Sect. B 40(1), 41–55 (2004)

    Google Scholar 

  25. Dib, A.; Makhloufi, L.: Mass transfer correlation of simultaneous removal by cementation of nickel and cobalt from sulphate industrial solution containing copper: Part II: Onto zinc powder. Chem. Eng. J. 123(1), 53–58 (2006)

    Google Scholar 

  26. Dib, A.; Makhloufi, L.: Mass transfer correlation of simultaneous removal by cementation of nickel and cobalt from sulfate industrial solution containing copper: Part I: Onto rotating zinc electrode disc. Chem. Eng. J. 130(1), 39–44 (2007)

    Google Scholar 

  27. Van der Pas, V.: A Fundamental Study of Cobalt Cementation with Zinc Dust in the Presence of Copper and Antimony Additives. University of British Columbia, Vancouver (1995)

    Google Scholar 

  28. Güler, E.; Seyrankaya, A.: Precipitation of impurity ions from zinc leach solutions with high iron contents-A special emphasis on cobalt precipitation. Hydrometallurgy 164, 118–124 (2016)

    Google Scholar 

  29. Krause, B.J.: Optimisation of the purification process of a zinc sulfate leach solution for zinc electrowinning, Dissertation (MSc), University of Pretoria (2014)

  30. Singh, V.: Technological innovation in the zinc electrolyte purification process of a hydrometallurgical zinc plant through reduction in zinc dust consumption. Hydrometallurgy 40(1–2), 247–262 (1996)

    Google Scholar 

  31. BØrve, K.; Østvold, T.: Norzink removal of cobalt from zinc sulphate electrolytes. In: Hydrometallurgy’94, pp. 563–577. Springer, New York (1994)

    Google Scholar 

  32. Tan, W.X.; Mohamed, N.: Electrogenerative removal of cobalt from sulfate solutions using a batch reactor. CLEAN–Soil Air Water 39(5), 460–466 (2011)

    Google Scholar 

  33. Mostafa Mohammadpour Amini, N.S.: Chemistry of Coordination Compounds. Shahid Beheshti University, Tehran (2014)

    Google Scholar 

  34. Bøckman, O.; et al.: Raman spectroscopy of cemented cobalt on zinc substrates. Hydrometallurgy 55(1), 93–105 (2000)

    Google Scholar 

  35. Nelson, A.; Demopoulos, G.; Houlachi, G.: The effect of solution constituents and novel activators on cobalt cementation. Can. Metall. Q. 39(2), 175–186 (2000)

    Google Scholar 

  36. Sinclair, R.J.: The Extractive Metallurgy of Zinc. Australasian Institute of Mining and Metallurgy, Victoria (2005)

    Google Scholar 

  37. Zeng, G.; et al.: The effect of cadmium ion on cobalt removal from zinc sulfate solution. Miner. Eng. 19(2), 197–200 (2006)

    Google Scholar 

  38. Yang, D.; et al.: Mechanism of cobalt removal from zinc sulfate solutions in the presence of cadmium. Hydrometallurgy 81(1), 62–66 (2006)

    Google Scholar 

  39. Durairajan, A.; et al.: Development of a new electrodeposition process for plating of Zn–Ni–X (X = Cd, P) alloys: I. Corrosion characteristics of Zn–Ni–Cd ternary alloys. J. Electrochem. Soc. 147(5), 1781–1786 (2000)

    Google Scholar 

  40. Brenner, A.: Electrodeposition of Alloys: Principles and Practice. Elsevier, Amsterdam (2013)

    Google Scholar 

  41. Nelson, A.: Novel Activators in Cobalt Removal from Zinc Electrolyte by Cementation. McGill University Montreal, Montreal (1998)

    Google Scholar 

  42. Lew, R.W.: The Removal of Cobalt from Zinc Sulphate Electrolytes Using the Copper-Antimoney Process. University of British Columbia, Vancouver (1994)

    Google Scholar 

  43. Fox, R.W.; McDonald, A.T.; Pritchard, P.J.: Introduction to Fluid Mechanics. Wiley, New York (1985)

    MATH  Google Scholar 

  44. Younesi, S.; et al.: Kinetic mechanisms of cementation of cadmium ions by zinc powder from sulphate solutions. Hydrometallurgy 84(3), 155–164 (2006)

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Mehdi Shahedi Asl.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Shayesteh, K., Abbasi, P., Vahid Fard, V. et al. Simultaneous Removal of Nickel and Cadmium During the Cold Purification of Zinc Sulfate Solution. Arab J Sci Eng 45, 587–598 (2020). https://doi.org/10.1007/s13369-019-04320-9

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s13369-019-04320-9

Keywords

Navigation