Abstract
In equal-channel angular pressing, it is necessary to repeat the process to achieve large strains. However, in non-equal-channel angular pressing (NECAP), the large strains can be achieved without repetition of the process. In this study, the effect of the NECAP on microstructure, mechanical properties and residual stress (RS) of widely used 6061 aluminum alloy sample was investigated. After the NECAP process, yield strength, tensile strength, hardness and uniformity of the hardness distribution increased dramatically and fracture strain and tensile toughness were significantly reduced. The effect of the NECAP on the yield strength was significantly higher than other parameters of the mechanical properties. Also, the microstructure was obtained with more uniformity and with the grain size of 18.5 times smaller relative to the initial sample. The numerical simulation results showed that by increasing friction coefficient, the plastic strain increases. In this study, a very good agreement was obtained between the results of experimental method of contour and finite element method in the RS measuring. In this paper, the RS factor (R.S.F.) was introduced to investigate the RS distribution. With the aid of this factor, one can obtain a general understanding of the RS distribution in one part. In this research, the effect of the friction coefficient on the R.S.F. in surfaces and middle cross section of the NECAPed sample was discussed.
Similar content being viewed by others
References
Bagherpour E, Pardis N, Reihanian M, and Ebrahimi R, Int J Adv Manuf Technol100 (2018) 1647.
Javidikia M, and Hashemi R, Trans Indian Inst Met70 (2017) 2547.
Honarpisheh M, Haghighat M E, Kotobi M, Proc Inst Mech EngPart L J Mater Des Appl232 (2018) 841.
Kotobi M, and Honarpisheh M, Strain Anal Eng Des52 (2017) 83.
Moazam M A, and Honarpisheh M, Mater Res Express6 (2019) 0865j3.
Nazari F, and Honarpisheh M, Proc Inst Mech Eng Part C J Mech Eng Sci233 (2018) 3751.
Nazari F, and Honarpisheh M, Manuf Process32 (2018) 11.
Nazari F, Honarpisheh M, and Zhao H, Micron 132 (2020) 102843.
Hassan M S, Sharma S, and Kumar B, Int Ref J Eng Sci6 (2017) 66.
Kumar S R, Gudimetla K, Mohanlal S, and Ravisankar B, Trans Indian Inst Met72 (2019) 1437.
Hasani A, Toth L S, Rouhani M S, Adv Mater Sci Eng 2019 (2019) 5682585. https://doi.org/10.1155/2019/5682585.
Lee D N, Scripta Mater43 (2000) 115.
Hasani A, Tóth L S, and Beausir B, Eng Mater Technol132 (2010) 1.
Toth L S, Lapovok R, Hasani A, and Gub C H, Scripta Mater61 (2009) 1121.
Gu C F, and Toth L S, Scripta Mater 67 (2012) 33.
Deng G Y, Lu C, Su L H, Li J T, Zhu H T, Liu X H, and Tieu A K, Adv Mater Res651 (2013) 442.
Freshteh-Saniee F, Asgari M, Barati M, and Pezeshki S M, Trans Nonferr Met Soc China24 (2014) 3274.
Fereshteh-Saniee F, Asgari M, and Fakhar N, Appl Phys A122 (2016) 779.
Asgari M, Fereshteh-Saniee F, Pezeshki M, and Barati M, Mater Sci Eng A678 (2016) 320.
Asgari M, and Fereshteh-Saniee F, Trans Nonferr Met Soc China26 (2016) 1276.
El-Asfoury M S, Nasr M N A, Nakamura N, and Abdel-Moneim A, Electron Mater47 (2018) 242.
Rosochowski A, Olejnik L, in AIP Conference Proceedings, China (2016).
El-Asfoury M S, Nasr M N A, and Abdel-Moneim A, High Perform Opt Des Struct Mater II166 (2016) 103.
Frolov Y V, Zubko Y Y, and Ashkelyanets A V, in Plastic deformation of metals, (ed) Frolov Y V, Accent PP (2017).
Schajer G, Practical Residual Stress Measurement Methods, Wiley, Hoboken (2013).
Totten G, Howes M, and Inoue T, Handbook of Residual Stress and Deformation of Steel, ASM International, Cleveland (2002).
ASM International, ASM Handbook: Volume 2: Properties and Selection: Nonferrous Alloys and Special-Purpose Materials, ASM International, Cleveland (1992).
Zhang Z, Junli W, Zhang Q, Supeng Z, Qingnan S, and Huarong Q, Materials11 (2018) 1246.
Jooybari M, Shahbazi Karami J, and Sheikhi M, Comput Appl Res6 (2017) 115.
Murashkin M, Medvedev A, Kazykhanov V, Krokhin A, Raab G, Enikeev N, and Valiev R Z, Metals5 (2015) 2148.
Bayat Asl Y, Meratian M, Emamikhah A, Mokhtari Homami R, and Abbasi A, Eng Manuf229 (2015) xxx.
Khan A S, and Meredith C S, Plasticity26 (2010) 189.
Murashkin M Y, Bobruk E V, Kil’mametov A R, and Valiev R Z, Phys Met Metallogr108 (2009) 415.
Cherukuri B, Nedkova T S, and Srinivasan R, Mater Sci Eng A410–411 (2005) 394.
Ferrasse S, Segal V M, Hartwig K T, and Goforth R E, Mater Res12 (1997) 1253.
Rafizadeh E, Mani A, and Kazeminezhad M, Mater Sci Eng A515 (2009) 162.
Prime M B, and Gonzales A R, in Proceeding of the Sixth International Conference on Residual Stresses, UK (2000) vol 1 p. 617.
Prime M B, Eng Mater Technol123 (2001) 162.
Rossini N, Dassisti M, Benyounis K Y, and Olabi A G, Mater Des35 (2012) 572.
Schajer G S, Exp Mech50 (2010) 1117.
Nazari F, Honarpisheh M, and Zhao H, Adv Manuf Technol102 (2019) 4361.
Zhang Y, Ganguly S, Stelmukh V, Fitzpatrick M E, and Edwards L, Neutron Res11 (2003) 181.
Thibault D, Bocher P, and Thomas M, Mater Process Technol209 (2009) 2195.
Thibault D, Bocher P, Thomas M, Gharghouri M, and Côté M, Mater Sci Eng A527 (2010) 6205.
Turski M, and Edwards L, Int J Press Vessels Pip86 (2009) 126.
Alinaghian I, Honarpisheh M, and Amini S, Adv Manuf Technol95 (2018) 2757.
Alinaghian I, Amini S, and Honarpisheh M, Strain Anal53 (2018) 494.
Jafari H, Mansouri H, and Honarpisheh M, J Manuf Process43 (2019) 145.
Cuellar S D, Hill M R, DeWald A T, and Rankin J E, Fatigue44 (2012) 8.
Toparli M B, Fitzpatrick M E, and Gungor S, Exp Mech53 (2013) 1705.
Prime M B, Sebring R J, Edwards J M, Hughes D J, and Webster P J, Soc Exp44 (2004) 176.
Askeland D R, Fulay P P, and Wright W J, The Science and Engineering of Materials. Cengage Learning, USA (2010).
Ding S X, Chang C P, and Kao P W, Metall Mater40A (2009) 415.
Zhang X, Hua L, and Liu Y, Mater Sci Eng A535 (2012) 153.
Author information
Authors and Affiliations
Corresponding author
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Khanlari, H., Honarpisheh, M. Investigation of Microstructure, Mechanical Properties and Residual Stress in Non-equal-Channel Angular Pressing of 6061 Aluminum Alloy. Trans Indian Inst Met 73, 1109–1121 (2020). https://doi.org/10.1007/s12666-020-01945-5
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12666-020-01945-5